1、BSI Standards PublicationBS EN 3155-065:2013Aerospace series Electricalcontacts used in elements ofconnectionPart 065: Contacts, electrical, male, type A,crimp, class S, size 8 Product standardCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo rep
2、roduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 3155-065:2013.It supersedes BS EN 3155-065:2006 which is withdrawn.The UK participation in its preparation was entrusted to Technic
3、alCommittee ACE/6, Aerospace avionic electrical and fibre optictechnology.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctappl
4、ication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 83447 9ICS 49.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee
5、 on 31 December 2013.Amendments issued since publicationDate Text affectedCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EUROPEAN STANDARD NORME EUROPENNE EUR
6、OPISCHE NORM EN 3155-065 December 2013 ICS 49.060 Supersedes EN 3155-065:2006English Version Aerospace series - Electrical contacts used in elements of connection - Part 065: Contacts, electrical, male, type A, crimp, class S, size 8 - Product standard Srie arospatiale - Contacts lectriques utiliss
7、dans les organes de connexion - Partie 065 : Contacts lectriques, mles, type A, sertir, classe S, taille 8 - Norme de produitLuft- und Raumfahrt - Elektrische Kontakte zur Verwendung in Verbindungselementen - Teil 065: Elektrische Stiftkontakte, Typ A, crimpbar, Klasse S, Gre 8 - Produktnorm This Eu
8、ropean Standard was approved by CEN on 28 September 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical referenc
9、es concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN me
10、mber into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, F
11、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES
12、 KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3155-065:2013 ECopyright European Committee for Standardization Provided by IHS under license
13、 with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-065:2013 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Required characteristics .6 4.1 Specific characteristics .6 4
14、.2 Dimensions and mass .6 4.3 Marking by colour code 7 4.4 Material, surface treatment .7 4.5 Permissible cables.7 4.6 Tooling 8 4.7 Cable stripping .8 4.8 Tests 9 4.9 Gauges . 10 5 Designation . 10 6 Marking 10 7 Technical specification 10 Copyright European Committee for Standardization Provided b
15、y IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-065:2013 (E) 3 Foreword This document (EN 3155-065:2013) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-ST
16、AN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the stat
17、us of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2014, and conflicting national standards shall be withdrawn at the latest by June 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject o
18、f patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 3155-065:2006. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this E
19、uropean Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,
20、Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-065:2013 (E) 4 Introduction This s
21、tandard specifies the characteristics of male crimp contacts. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-065:2013 (E) 5 1 Scope This European Stan
22、dard specifies the required characteristics, tests and tooling applicable to male electrical contacts, type A, crimp, class S, size 8, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated female contacts are defined in EN 3155-066. 2 Nor
23、mative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments
24、) applies. EN 2083, Aerospace series Copper or copper alloy conductors for electrical cables Product standard EN 2591 (all parts), Aerospace series Element of electrical and optical connection Test methods EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Tec
25、hnical specification EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts EN 3155-066, Aerospace series Electrical contacts used in elements of connection Part 066: Contacts, electrical, female, type A, crimp, class S, size 8 Pro
26、duct standard EN 4530-004, Aerospace series Electrical contacts used in elements of connection Part 004: Sealing sleeve Product standard 1)ISO 8843, Aircraft Crimp-removable contacts for electrical connectors Identification system 2)MIL-C-22520/23, Crimping tools, terminal, hand or power actuated, w
27、ire termination: pneumatic tool for wire barrel sizes 0000 through 8 3)MIL-DTL-22520G, Crimping tools, wire termination, general specification for 3)MIL-I-81969B, Installing and removal tools, connector electrical contacts, type II, class 2, composition C 3)MIL-I-81969/14C, Installing and removal to
28、ols, connector electrical contact, type III, class 2, composition B 3)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3155-001 apply. 1) In preparation at the date of publication of this standard.2) Published by: ISO International Organization for Sta
29、ndardization http:/www.iso.ch/3) Published by: DoD National (US) Mil. Department of Defense http:/www.defenselink.mil/Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-0
30、65:2013EN 3155-065:2013 (E) 6 4 Required characteristics 4.1 Specific characteristics Type A contacts are for general application and class S corresponds to an operating temperature range from 65 C to 200 C. 4.2 Dimensions and mass See Figure 1 and Table 1. Dimensions and tolerances are given in mil
31、limetres and apply after surface treatment. Option 1 Option 2 Key 1 Radius or chamfer allowed Figure 1 Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-
32、065:2013 (E) 7 Table 1 Size A B Mass g max. Contact Barrel 08 08 5,65 5,75 4,50 4,60 3,8 08 10 5,00 5,10 3,45 3,55 3,8 4.3 Marking by colour code See Table 2. Table 2 Size Two bands according to ISO 8843 Contact Barrel Band 1 Band 2 08 08 Red Red 08 10 Red White 4.4 Material, surface treatment Body
33、material: copper alloy. Surface treatment: gold on appropriate undercoat. 4.5 Permissible cables See Table 3. Table 3 Size Size of conductors Rated test current A Contact Barrel ASD code Section mm2AWG a 08 08 090 8,98 8 46 08 10 051 or 050 5,00 10 33 aAWG = Closest American Wire Gauge. Copyright Eu
34、ropean Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-065:2013 (E) 8 4.6 Tooling 4.6.1 Crimping tools Conform to MIL-DTL-22520, see Table 4. The qualification selector n
35、umber used for crimping copper or copper alloy conductors in cables EN 2083 are indicated in Table 4. It is the responsibility of the user if the parametres in Table 4 are changed for service use. Table 4 Contact Cable size Tools M22520/23-01 Contact size Barrel size ASD code AWG a Die set Locator 0
36、8 08 090 8 M22520/23-02 b08 10 051 or 050 10 bbaAWG = Closest American Wire Gauge. bManufactures shall use recognised industry tooling locator as sanctioned by the qualification authority mandated body.4.6.2 Insertion/Extraction tools Conform to MIL-I-81969. See Table 5. Table 5 Size Insertion tools
37、 Extraction tools Contact Barrel Wired contact Unwired contact 08 08 M81969/14-06 M81969/14-06 Not applicable 08 10 M81969/14-06 M81969/14-06 Not applicable 4.7 Cable stripping See Table 6. Table 6 Size Stripped length of cable mm Contact Barrel min. max. 08 08 9,7 10,7 08 10 9,7 10,7 Copyright Euro
38、pean Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-065:2013 (E) 9 4.8 Tests See Table 7. Table 7 EN 2591- Designation of the test Not applicable Applicable As per EN 31
39、55-001 Remarks 101 Visual examination X 102 Examination of dimensions and mass X 201 Contact resistance - Low level X 202 Contact resistance at rated current X 204 Discontinuity of contacts in the microsecond range X 210 Electrical overload X 220 Contact/conductor joint ageing by current and tempera
40、ture cycling X 301 Endurance at temperature X T = (200 2) C Duration: 1 000 h 305 Rapid change of temperature X TA= (200 2) C TB= ( 65 2) C 307 Salt mist X 315 Fluid resistance X 319 Gas-tightness of solderless wrapped connections X 402 Shock X 403 Sinusoidal and random vibrations X T = (200 2) C 40
41、6 Mechanical endurance X 415 Test probe damage (female contact) X 416 Contact bending strength X 417 Tensile strength (crimped connection) X For size 0810: 700 N For size 0808: 1 080 N 418 Gauge insertion and extraction forces in and out of a female contact X 424 Stripping force, solderless wrapped
42、connections X 425 Unwrapping, solderless wrapped connections X 501 Soft soldering X 502 Restricted entry X 503 Contact deformation after crimping X 507 Plating porosity X 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509 Adhesion of coating on contac
43、ts X 513 Magnetic permeability X 2 514 Solderability of contacts with self-contained solder and flux X Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN 3155-065:2013EN 3155-
44、065:2013 (E) 10 4.9 Gauges Not applicable. 5 Designation EXAMPLE Description block CONTACT, ELECTRICAL Identity block EN3155-065M0810A Number of this standard Type of contact: M: male Contact size (see Table 1) Barrel size (see Table 1) Delivery code: Without code: without sealing sleeve A = deliver
45、ed with sealing sleeve according to EN 4530-004S B = delivered with sealing sleeve according to EN 4530-004L NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 6 Marking See EN 3155-001. 7 Technical specification See EN 3155-001. Copyright Europea
46、n Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-This page deliberately left blankCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproducti
47、on or networking permitted without license from IHS-,-,-BSI is the national body responsible for preparing British Standards and other standards-related publications, information and services.BSI is incorporated by Royal Charter. British Standards and other standardization products are published by
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