1、 ENGINEERING STANDARDS Material Specification SUPERCEDED EDS-M-2107 Aluminum and Aluminum Alloy Bars and Wires This standard may be applied only for current project. It is Superceded for all future projects and replaced by ASTM B221. 6*-,# F.= , BD: 8-P.= , W: 8-P2T . /x 2: :- dGl# KS D0004 6*-,# -C
2、 6*-,# F07 38%P E:48x 957F$ . GM KOREA ENGINEERING STANDARDS EDS-M-2107 Copyright 2011 General Motors Company All Rights Reserved April 2011 Page 2 of 9 Version : 3 2.1 External Standards/Specifications. ISO 7438 JIS Z2241 KS B0801 KS D0004 2.2 GM Standards/Specifications. GMW3059 2.3 Additional Ref
3、erences. TMC003 Material Safety Data Sheet guidance documents 2.1 17 E:4 / . ISO 7438 JIS Z2241 KS B0801 KS D0004 2.2 GM E:4 / . GMW3059 2.3 dA E:4 / . TMC003 Material Safety Data Sheet guidance documents 3 Requirements 3.1 Chemical Composition 3 7 1F 3.1 GF 2e. . Table 2: Chemical Composition (Unit
4、: wt%) / E 2: GF 2e. ($88 : wt%) Type / 9* Si Fe Cu Mn Mg Cr Zn Zr+Ti Ti Others / dA Each / 55 Total / F A2024 0.50 max. / 0.50 8F 0.50 max. / 0.50 8F 3.8 ) 4.9 0.30 ) 0.9 1.2 ) 1.8 0.10 max. / 0.10 8F 0.25 max. / 0.25 8F 0.20 max. / 0.20 8F 0.15 max. / 0.15 8F 0.05 max. / 0.05 8F 0.15 max. / 0.15 8
5、F A5052 0.25 max. / 0.25 8F 0.40 max. / 0.40 8F 0.10 max. / 0.10 8F 0.10 max. / 0.10 8F 2.2 ) 2.8 0.15 ) 0.35 0.10 max. / 0.10 8F - - 0.05 max. / 0.05 8F 0.15 max. / 0.15 8F A5056 0.30 max. / 0.30 8F 0.40 max. / 0.40 8F 0.10 max. / 0.10 8F 0.05 ) 0.20 4.5 ) 5.6 0.05 ) 0.20 0.10 max. / 0.10 8F - - 0.
6、05 max. / 0.05 8F . 0.15 max. / 0.15 8F A6061 0.40 ) 0.8 0.70 max. / 0.70 8F 0.15 ) 0.40 0.15 max. / 0.15 8F 0.8 ) 1.2 0.04 ) 0.35 0.25 max. / 0.25 8F - 0.15 max. / 0.15 8F 0.05 max. / 0.05 8F 0.15 max. / 0.15 8F 3.2 Mechanical Properties. 3.2.1 Unless Unless otherwise specified, for mechanical prop
7、erties, the test shall be performed on a test piece according to 3.6.2 and conform to values specified in Table 3 or 4. 3.2 d95 2e: . 3.2.1 d95 2e:8t C-H :9IF: 6# F , 3.6.2F7 &d( -$8 4G D8p) 4G F+ , E 3 D# E 48 F8x +9F6 F$ . GM KOREA ENGINEERING STANDARDS EDS-M-2107 Copyright 2011 General Motors Com
8、pany All Rights Reserved April 2011 Page 3 of 9 Version : 3 Table 3: Tensile, Yield Strength and Elongation of Extruded Bars / E 3: 6.=8 88 , F.)I$ -C 48 Type / 9* Temper grade / :- Tensile test / 88 4G Diameter or minimum distance between parallel faces, t(mm) / :* D# 2$4-* , t(mm) Sectional area,
9、S(cm2) / $+95 , S(cm2) Tensile strength (N/mm2) / 88 I$ (N/mm2) Yield strength (N/mm2) / F.) I$ (N/mm2) Elongation (%) / 48 (%) A2024BE O - - 245 max. / 245 8F 125 max. / 125 8F 12 min. / 12 81 T4 t d 6 - 390 min. / 390 81 295 min. / 295 81 12 min. / 12 81 6 2$4-* , t(mm) Sectional area, S(cm2) / $+
10、95 , S(cm2) Tensile strength (N/mm2) / 88 I$ (N/mm2) Yield strength (N/mm2) / F.) I$ (N/mm2) Elongation (%) / 48 (%) A2024BD A2024W O t d 3 - 245 max. / 2458F - - 3 2$4-* , t(mm) Sectional area, S(cm2) / $+95 , S(cm2) Tensile strength (N/mm2) / 88 I$ (N/mm2) Yield strength (N/mm2) / F.) I$ (N/mm2) E
11、longation (%) / 48 (%) A6061BD A6061W O t d 3 - 145 max. / 1458F - - 3 4G 8x 44F$ . 3.3.1 H 4G . 3.6.3F7 &d( H4G 8x F748x & G4: 7?U .7 7(8 666 F$ . 3.3.2 6 4G . 3.6.4F7 &d( 64G 8x F748x & 6%P 7?U .7 7(8 666 F$ . 3.4 E+ 9 . 3.4.1 .= -C 2T88 E+8t +!x)1 !F 9P9%L66 F$ . 3.4.2 4) -C 171 F* :8 3L 8# G$ 7(
12、 , 4 F d95 21.88 , dE , -1 , 8,p: &%8t F7%L: 6#$ . 3.5 GI1 -C ?3L . .= -C 2T8 E:4:* -C $4-*8 -88# E 57 &d*$ . GM KOREA ENGINEERING STANDARDS EDS-M-2107 Copyright 2011 General Motors Company All Rights Reserved April 2011 Page 6 of 9 Version : 3 Table 5: Range of Standard Diameter and Face-to-face Di
13、stance of Bars and Wires (mm) / E 5: .= -C 2T8 E:4:* -C $4-*8 -88 (mm) Type / 9* Shape / GI1 Extruded bars / 6.= Drawn bars and wires / 8-P.= -C 2T A6061 A2024, A5052, A5056 A5052, A5056, A6061 A2024 Round (Diameter) / 8GI (:* ) 6 ) 350 7 ) 350 1.2 ) 100 3 ) 80 Square(Face-to-face distance) Regular
14、hexagonal(Face-to-face distance) / 9I-GI ($4-* ) 9I8U5GI ($4-* ) 6 ) 300 8 ) 300 - - 3.6 Test. 3.6.1 All tests shall be performed at 235 E . 3.6.2 Tensile Test Piece. 3.6.2.1 The test piece shall be No.4 test piece in accordance with KS B0801 Tensile Test Piece for Metallic Materials. If it is impos
15、sible to prepare No.4 test piece, a test piece with its cross section as extended (gauge length 4 A , (A: sectional area of the test piece) shall be used. 3.6.2.2 For the bars and wires 40 mm max. in thickness or diameter, the test piece shall be taken so that its axis is in the center of the sectio
16、n, and for those exceeding 40 mm, so that its axis is in the midway between the surface and the center of the product. 3.6.3 Bend Test. In the bend test, the test piece taken longitudinally in applicable length shall be bent in a close contact condition of 180o according to ISO 7438 Bend Test. 3.6.4
17、 Crushing Test. In the crushing test, the test piece with a length of twice the diameter shall be compressed to one-third of the length. 3.6.5 Test Standards ISO 7438: Bend Test. JIS Z2241: Tensile Testing - Method of Test at Room Temperature. KS B0801: Tensile Test Piece for Metallic Materials - No
18、.4 test piece. 4 Manufacturing Process Not applicable. 3.6 4G . 3.6.1 +& 4G 8t 235 E72P 44F$ . 3.6.2 88 4G D . 3.6.2.1 4G D8t KS B0801 4G . 6 4G 8t l8 -F8p) :*8 2 -d7 1$-F# l8) 9F7 4G F$ . 3.6.5 4G . ISO 7438: Bend Test. JIS Z2241: Tensile Testing - Method of Test at Room Temperature. KS B0801: 8 88
19、x 7 , F6* 72T8p) F$ . 5.3 1 -C -L)X . GM 8-LE:47 8F 9P%P .E8! 8*8 4G D8t ., 8-LE:47 9I%P 4G 8x 7 98x +94P6 F+ , 61 )= 987 :04 .2P8 388x -O6x6 F$ . &H88 , d# , 22e , 9P9 )9I ,* /D# 21: &%0 4)%P 6&F -8($ -P2%T 7 , 1)7 388x -O6x6 F$ . $* F84 6# F , 8-L958p) 4 4=8x F6 F$ . -$8 GE84 6# F , )=8# 38%L: 68t
20、 9PE8 61 )= 987 +& F$- 4G 8x -L.) 3LFF 0* ,l2PGF6 F$ . 8. 77 86 :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F 3L 8$ . 5.4 FF2P# 6| %P$ . 5.5 ,p:6|98.(8* / 6|98.(8* (MSDS/SDS). 49PE8 )= D# d97 )=%L# 9PE ! GF,p: 92e8 -%P 7 , GF ,p: .* y E47 4F 2l 9G 43B (GHS) D# 5 :7!- ,p:6|98.(8* / 6|98.(8* 7 1F8x +9F# ,p:6
21、|98.(8* / 6|98.(8* 9PF6+ F$ . 4958p) 9PE8 ,p:6|98.(8* / 6|98.(8*# GM8 ,p:6|98.(8* / 6|98.(8*7 4F :?8 TMC0038 7 1F8x :43LF6+ F$ . 5.6 ., E:47 9P4%P +& 8:&8t GMW3059 (8TF,p: 179P )8 9P* &d(6 F$ . GM KOREA ENGINEERING STANDARDS EDS-M-2107 Copyright 2011 General Motors Company All Rights Reserved April
22、2011 Page 8 of 9 Version : 3 6 Approved Sources Engineering qualifications of an approved source are required for this standard. Only sources listed in the GM Materials File under this standard number have been qualified by Engineering as meeting the requirements of this standard. For other GM locat
23、ions, the responsible Engineering group should be contacted to obtain the approved source in that individual country. 7 Notes 7.1 Glossary. Not applicable. 7.2 Acronyms, Abbreviations, and Symbols. GHS Globally Harmonized System MSDS Material Safety Data Sheet SDS Safety Data Sheet 8 Coding System T
24、his standard shall be referenced in other documents, drawings, etc., as follows: 6 38 6= 8 E:48t 38%P 6=7 $4F d3T95 :8x 7F$ . 8 E:47 8F d3T958 :8 7x*%P GM 88 +2l7 !7(%P 6=+8 8 E:48 7 1F8x 94A$ . $* :7!7 88?F GM 8 7 , F$- 4-) 38%P 6= 9I.(* 83LFd 88F2P# F$- :04 .2P7t GE8F6 F$ . 7 768 9I8 7.1 98,l 76 .
25、 F$-1F 68 . 7.2 66 -C dGl . GHS Globally Harmonized System MSDS Material Safety Data Sheet SDS Safety Data Sheet 8 Ed - $* ,l2P! $+ &%72P ., E:48 87%T $80 M8 EdF$ . OOOOOO (EDS-M-2107) Material Specification Number / 8: E:4 -Gl Type / 9* 9 Release and Revisions This standard was originated in Jul
26、y 1994. It was first approved by Engineering Standard Committee in July 1994. It was first published in July 1994. 9 9P9I -C P9I 8)Y ., E:48t 1994 “x 7 87 E:4 -Gl4 .7 %L6 , d3TE:41,h7 8F 1994“x 787 38%L6$ . ., E:48t 1994“x 787 ) 9P9I / -PF%L6$ . Issue / P9I8)Y Publication Date / 38 88 Description (O
27、rganization) / 9PP9I76 (:04.2P ) 3 APR 2011 Apply new Engineering Standard Template and change the referenced test standards. Superceded (Corrosion / Metallurgical Material Lab Team) / 4 d3TE:4 64 957 -C 957 4G - - . F9I957 =* (28*4G D4 ) GM KOREA ENGINEERING STANDARDS EDS-M-2107 Copyright 2011 Gene
28、ral Motors Company All Rights Reserved April 2011 Page 9 of 9 Version : 3 Cross Index (Reference) / $48 /x (=l ) EDS-M-2107 KS D 6763 AA ASTM B221M ASTM B211M A2024BE A2024BD,W A2024BE A2024BD,W 2024 2024 2024 2024 A5052BE A5052BD,W A5052BE A5052BD,W - 5052 5052 5052 A5056BE A5056BD,W A5056BE A5056BD,W - 5056 - 5056 A6061BE A6061BD,W A6061BE A6061BD,W 6061 6061 6061 6061