1、a R , e 0 MIL-C-L5507L 4 7777706 0377762 7 W MIL-C-l5507L(NU) 25 April 1986 SUPERSEDING MIL-C-l5507K(NU) 13 August 1981 MILITARY SPECIFICATION CAP, GARRISON, WOMANS (NAVY) This specification is approved for use by the Navy Clothing and Textile Research Facility, Department of the Navy, and is availa
2、ble for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for a womans garrison cap. * 1.2 Classification. The cap shall be of one type (Type III) in the following sizes (see 6.2): Schedule of sizes 20,. 20-112, 21, 21-11
3、2, 22, 22-112, 23, 23-112, and 24 2. APPLICABLE DOCUMENTS * 2.1 Government documents. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Officer in Charge, Navy Clothing and Textile Research Facili
4、ty, 21 Strathmore Road, Natick, MA 01760-2490 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSC NIA FSC 8410 DISTRIBUTION STATEMENT A. Approved for public release, distribution is unlimited. . i. .- - . T
5、HIS DOCUMENT CONTAINS for Clothing, Equipage, and Tentage (General Use) - Cloth, Elastique, Wool - Pallet, Material Handling, Wood, Post Construction, - Boxes, Shipping, Fiberboard (Modular Sizes) - Eyelets, Metallic, and Eyelet Washers, Metallic, - Cloth, Tropical: Polyester and Wool - Thread, Poly
6、ester, Cotton-Covered and Rayon Covered 4 Way Entry General Specification For - Textile Test Methods - Stitches, Seams, and Stitchings - Marking for Shipment and Storage - Palletized Unit Loads - Provisions for Evaluating Quality of Caps, Garrison, Womens (Copies of specifications , standards, drawi
7、ngs, and publications required by contractors in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) * 2.1.2 Other Government documents, drawings, and publications. The following other Government documents, drawing
8、s, and publications form a part of this specification to the extent specified herein. Unless otherwise specified, the issues shall be those in effect on the date of the solicitation. LAWS AND REGULATIONS 2 . : . b. Securely set the eyelet, backing it with a washer, without distorting or cutting the
9、material or splitting the flange of the eyelet. Finishing. Turn apron up to finished position. All thread ends shall be trimmed, and loose threads removed from cap. All spots, stains, and shade tickets shall be removed without damaging the material. Pressing. Remove all wrinkles, press marks, and gl
10、oss on the outside. The crown top (gusset) shall not be exposed above the crown side joining seam by more than 1/8 inch, except at ends, where tolerance is 1/4 inch. The bottom edge of the cap shall have a rolled appearance without being creas-ed, and the sweatband shall not show on the outside of t
11、he finished cap. The front and back ends of the cap shall not be creased. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - _ MIL-C-L5507L L( H 7979906 0377773 3 H * 3.8 Measurements. The finished cap shall conform to the measurements as shown in Ta
12、ble III. All measurements and tolerances are expressed in inches. Table III - Sizes and finished measurements Measurement 20 20-1/2 21 21-112 22 22-1/2 23 23-1/2 24 Center (Apron) Back(A)- 1-5/8 1-11/16 1-3/4 1-13/16 1-7/8 1-15/16 2 2-1/16 2-1/8 Front(B) 2-118 2-114 2-3/8 2-112 2-5/8 2-3/4 2-718 3 3
13、-1 18 Side(C) 2 2-1/8 2-1/4 2-3/8 2-1/2 2-5/8 2-3/4 2-7/8, 3 Height of i Cap(D) 3-1/4 3-318 3-1/2 3-518 3-314 3-718 4 4-118 4-1/2 Width of Crown(E) 2-3/8 2-9/16 2-3/4 2-15/16 3-1/8 3-5/16 3-1/2 3-314 3-718 Tolerance: - + 1/8 NOTE: A thru E refer to Figure 1 A. Measurement shall be taken from bottom
14、folded edge of apron to top edge of B. Measurement shall be taken from bottom folded edge of apron to top edge of C. Measurement shall be taken at center of cap, from bottom folded edge of D. Measurement shall be taken at: center of cap, from bottom folded edge of E. Measurement shall be taken acros
15、s the width of the crown top (gusset), apron back. apron front. apron to top folded edge of apron. apron to top folded edge of side crown. piece at center of cap, from folded edge to folded edge. 3.9 Workmanship. The finished caps shall conform to the quality of product established by this specifica
16、tion. The occurrence of defects shall not exceed the applicable point values specified in MIL-STD-902. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract, the contractor is responsible for the performance of all inspection requirements as sp
17、ecified herein. Except as otherwise specified in the contract or order, the contractor may use his own or any other facilities suitable for performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspe
18、ctions set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-15507L 84 9 7777906 0377774 5 MIL-C-l5507L(NLl
19、) . 4.1.1 Responsibility for compliance. All items must meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specification shall
20、 not relieve the contractor of the responsibility of assuring that all products or supplies submitted to the Government for acceptance comply with all requirements of the contract. Sampling in quality conformance does not authorize submission of known defective material, either indicated or actual,
21、nor does it commit the Government to acceptance of defective material. 4.1.2 Certificate of compliance. Where certificates of compliance are submitted, the Government reserves the right to check test such items to determine the validity of the certification. 4.2 Classification of inspection. The ins
22、pection req herein are classified as follows: 1. 2. Quality conformance inspection (see 4.4). First article inspection (see 4.3). 4.3 First article inspection. The first article, subm with 3.2, shall be inspected for conformance with design, construction, workmanship, and dimensional requirements. 4
23、.4 Quality conformance inspection. Sampling for inspection shall be performed in accordance with MIL-STD-902, except where otherwise indicated. 4.4.1 Component and material inspection. In accordance with 4.1 above, components and materials shall be tested in accordance with all the requirements of r
24、eferenced specifications, drawings, and standards unless otherwise excluded, amended, modified, or qualified in this specification or applicable procurement documents. A certificate of compliance shall be submitted for the color and thickness of the fusible lining material (see 3.3.3). The contracto
25、r is required to submit test reports for all other fusible material requirements. The nylon bunting cloth and the fused basic cloth shall be tested for the characteristics specified in 3.3.2 and Table I in accordance with the test methods referenced in Table IV. The requirements in Table I apply to
26、the average results of the specimens tested. All test reports shall contain the individual values used to express the final results. The sample unit for testing the fused material shall be 3 yards, full width. Two sample units shall be taken from each end item lot, regardless of the lot size. If any
27、 unit fails to meet any test requirement specified, the entire lot of fused material shall be unacceptable. For the nylon bunting cloth, the lot size shall be expressed in units of yards, and the sample unit shall be 1/4 yard, full width. The lot of nylon bunting cloth shall be unacceptable if any u
28、nit fails to meet the test requirement specified. The sample size for the nylon bunting cloth shall be as follows: Lot size (yards) 800 or less 801 through 22,000 22,001 and over irements specified tted in accordance Sample units 2 3 5 13 Provided by IHSNot for ResaleNo reproduction or networking pe
29、rmitted without license from IHS-,-,-MIL-C-L5507L 4 W 9979706 0379775 7 W Table IV - Testing of components Requirement Test Component Characteristic Paragraph Method Fusible lining Appearance of fused mater ia1 sample: Initia 1 3.3.3 After 5 dry cleanings 3.3.3 After 5 launderings 3.3.3 Peel Strengt
30、h Initiai L/ 3.3.3 After 5 dry cleanings 3.3.3 After 5 launderings 3.3.3 Nylon bunting Colorfastness to- cloth Wet dry cleaning 3.3.2 Colorfastness to Laundering 3.3.2 Visual 4.4.1.1 and AATCC vi sua1 135-1978 and visual 4.4.1.2 4.4.1.1 and AATCC 4.4.1.2 135-1978 and 4.4.1.2 5622 5614 - i/ Specimens
31、 shall be taken from same samples prepared for dry cleaning test. 4.4.1.1 Dry cleaning apparatus and procedure. Two 18 by 18 inch test specimens of the lining fused to the basic material shall be subjected to 30 minute dry cleaning cycles in a tumble jar mounted in a rotating apparatus similar to th
32、at specifed in Test Method 5500 of FED-STD-191. The dry cleaning reagents shall be a mixture of commercially available Perchlorethylene solvent and petroleum sulfonate detergent. The test procedure shall be conducted as follows : (i) Place the 2 test specimens in the tumble jar with 1500 ml solvent
33、and Clamp the jar and rotate at room temperature for 10 minutes. 10 ml detergent. (2) Replace the mixture with the same amount of Perchlorethylene without detergent and rotate for another 10 minutes. Drain. (3) Repeat procedure (2). (4) Remove the test specimens and extract the excess solvent by any
34、 Dry for 60 minutes in convenient method that will notodistort the specimens. a circulating air oven at 160 - i-5 F. DO NOT PRESS. 14 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-15507L 4 W 9979906 0379776 9 * 4.4.1.2 Apparatus and procedure
35、 for in-process peel strength testing. The apparatus to be used for this test shall be a commercial type spring scale accurate to 0.5 oz. The procedure to be followed in performing the test shall be as follows: (i) Three 1 x 8 inch wide strips parallel to the warp direction shall be cut from the rig
36、ht, middle, and left side of the check sample for peel strength testing. (2) Separate the fusible from the basic fabric at the end of the 1 inch wide strips for a distance of 2 inches. (3) Secure the end of the basic fabric to a lightweight clamp-like holder 1 inch or more in width and approximately
37、 1.0 ounce in weight. Hang the clamp to the end of the spring scale. (4) Position the fusible in another clamp 1 inch or more in width and approximately 1.0 ounce in weight and pull the fusible downwards in a vertical direction with a steady continuous motion (motion to be exerted by hand) until com
38、plete separation of the fusible from the samples. Minimum peel strength reading shall be taken visually from the spring scale. Failure of any individual strip shall indicate failure of the check sample. NOTE: Care shall be taken not to jerk the fabric during the testing. 4.4.2 In-process inspection.
39、 Check tests shall be performed on fused fabric prior to manufacture of the caps in accordance with 4.4.2.1 through 4.4.2.3. It is required that tests be performed and results recorded every 4 hours or after fusing sufficient material to manufacture 1000 caps, whichever occurs first. When the option
40、 to cut basic material and fusing material separately and then use them together is utilized, tests shall be performed and results recorded every 4 hours or every 1000 caps, whichever occurs first. 4.4.2.1 Appearance of fused sample. All fabric fused at one time on the press(es) shall be examined vi
41、sually. Any evidence of color change, bleed-through or bubbling constitutes failure of check sample (see 4.4.2.3). 4.4.2.2 Peel strength. The method for testing shall be as specified in 4.4.1.2. A sample fails when the lowest result for any of the specimens is less than the minimum required (see 4.4
42、.2.3). 4.4.2.3 Failure of check samples. If a check sample fails because of inappropriate temperature, pressure or dwell time of the press, or operator error, the sample shall be re-fused and re-tested after correction of the fault. If the check sample fails a second time, all fusing performed on th
43、at press since the last passable check test shall be rejected. If the second check test passes, all previous fusing is required to be re-fused before it may be used in production of the caps. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-2550
44、7L L( H 779770b 0377777 O W MIL-C- 15 5 O7 L ( ) e 4.4.3 Examination of the end item. Examination of the end item shall be in accordance with MIL-STD-902 and in accordance with the following: Defect Point Value a. Accuracy of seaming 1. Wrong or varying shades of thread on outside 1 * 4.4.4 Examinat
45、ion of packaging requirements. Examination of packaging requirements shall be in accordance with MIL-STD-902. * 4.4.5 Palletization examination. An examination shall be made to determine that the palletization complies with the section 5 requirements. Defects shall be scored in accordance with the l
46、ist below. The sample unit shall be one palletized unit load fully packaged. The lot size shall be the number of palletized unit loads in the end item inspected lot. The inspection level shall be S-1 and the AQL, expressed in terms of defects per hundred units, shall be 6.5 in accordance with MIL ST
47、D-105. Examine Defect Finished dimensions Length, width,or height exceeds specified maximum requirements. Palletization Weight Marking 5. PACKAGING Pallet pattern not as specified. Interlocking of loads not as specified. Load not bonded with required straps as specified. Exceeds maximum load limits.
48、 Omitted, incorrect, illegible, of improper size, location, sequence, or method of application. 5.1 Preservation packaging. Preservation packaging shall be level A or C as specified (see 6.2). 5.1.1 Level A. Each cap shall be inserted into a snug-fitting, flat style, clear polyethylene film bag of 0
49、.00125 inch thickness (i-25 percent tolerance). The bag may be fabricated from polyethylene film tubing or sheeting. The polyethylene bag shall be formed with heat sealed seams that are straight, continuous, and parallel to each other and the formed edges of the bag. The open end of the polyethylene bag shall not be sealed, and shall extend approximately one inch beyond the end of the cap. Provided by IHSNot for ResaleNo reproduction or networking permitted without lic
