1、12 August 1966 SUPERSEDING MIL -C-178 65A (MC) 30 January 1958 MILITARY SPECIFICATION CAP, GARRISON, WOMANS: COTTON, SAIEEN; GREENj (UTILITY) 1. SCOPE 1. 1 , Scope. - This specification coves requirements for a green utty garrison cap. I. 2 Classjfication.,- The cap shall. be of one type in the foll
2、owing sizes (see 6.2): Schedule of sizes 21 21-1/2 22 22-1/2 23 23-112 24 2. APPWCABU DOCUJ!LECm 2.1 The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of the specification to the extent spei- fied herein. SPECIFICATIONS . FEDERAL V-T-2
3、 7 6 UU-P-268 CCC-T-19i DDD-L -20 Thread, Cotton Paper, -aft, Untreated, Wrapping Textlle Test Methods Label; For Clothing, Equipage And Tentage, (General Use) MILtC-10290 I MIL-B-17757 ” STANDAEDS FED; STD; NO. 761 - cloth, cllotton, Sateen, Carded Boxes, Fiber, Corrugated (Modular Sizes) Stitches,
4、 Seams, And Stitchings Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NIL-C-L7865B 8Ll m 777770b O380888 3 m. MILITARY MIL -STD -10 5 - Sampling Procedures And Tables For MIL -STD-129 - Marking For Shipment And Storage Inspection By Attributes (Copi
5、es of specifications and standards required by suppliers in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer. 2.2 Other publications. - The following document forms a part of this speci- fication to the extent spe
6、cified herein. Unless otherwise indicatedj the issue in effect on date of invitation for bids or request for proposal shall apply, UNIFORM CLASSIFICATION COMMITTEE Uniform Freight Classification Rules (Application for copies should be addressed to the Uniform Classification Committee, 202 Chicag-o U
7、nion Station, Chicago, Illinois 60606. ) 3. REQLXREIVIENTS 3.1 Sample. - Samples are furnished solely for guidance and information to the supplier (see 6.3). Variation from the Specification may appear in the sample, in which case the specification shall govern. 3.2 Preproduction sample approval. -
8、Unless otherwise specified (see 6.2) before production is commenced, a sample of the finished cap shall be submitted or made ready for the contracting officer, or his authorized representative, for inspection. The approval of the preproduction sample authorizes the commence- ment of production but d
9、oes not relieve the supplier of responsibility for compli- ance with ail applicable provisions of this specification. The preproduction sample shall be manufactured by the supplier in the same facillties to be used for the manufacture of the production item. 3.3 Materials. 3.3.1 Basic material,- The
10、 basic material shall be cloth, cotton, sateen) 3.3.2 Sweatband. - The cap sweatband shall be cut from the material specified carded, 00-107 (see 6.3), conforming to MIL-C-10296. in 3.3.1. 3.3.3 Thread,- The thread shaJl be cotton conforming to V-T-276; soft finish, 3.3.3.1 Color and colorfastness,
11、- The thread shall be dyed green shade S-4 type IA3, ticket No. 40, 3-ply. cable No. 66022. The thread shall show good fastness to laundering, chlorine bleaching and light when tested as specified in V-T-276. 2 I Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr
12、om IHS-,-,-VIL-C-L7865B 8Li 7777706 0380887 5 MIL -Cm178 6 5B( MC) 3.3.4 Eyelets. - The eyelets shall be brass, rolled flange type, with the barrel scored with 6 to 8 scores, and shall be enameled a color to match closely the shade of the basic material (see 3.3. I)* or the flange only may be enamel
13、ed. The eyelet shall conform to the following dimensions: Outside diameter of barrel, inch: .185 . 004 Outside diameter of flange, inch: . 312 k. 005 Length of barrel under flange, inch: .I45 2,004 Metal thickness, inch: .O08 2.001 3.3.5 Labels. - Each cap shall have a combination identification and
14、 size label conforming to type I, class 4 of DDD-L-20, except the content shall include the Name of Contractor. The label shaJi measure not less than 1-3/4 by 1-1/4 inches, with a minimum 1/4 inch margin at the top edge for sewing. The labels shall show fastness to laundering. Note: Size of characte
15、rs for “Name of Contractor“ shall be minimum 6 points (approximately 1/18 inch). 3.4 Desi. - The cap shall be the U. S. Marine Corps design shorn on 3.5 Ratterns. - Standard patterns will be furnished to the supplier by the Figure 1 attached (see 6.4). Government. The standard patterns shali not be
16、altered in any way and shall be used only as a guide or cutting the suppliers working patterns. The suppliers working patterns shail be identica.1 to the standard patterns. The standard patterns provide 1/4 inch seam allowance except as otherwise specified in Table I; show size and are marked or not
17、ched for the proper cutting, placement, and assembly of the component parts. 3.5.1 List of pattern parts. - Caps shall be cut from the specified materials in accordance with the pattern parts indicated: 1- Pattern parts 1. Side crown 2. Curtain 3. Top crown 4. Sweatband No. of cut parts .2 1 1 1 3.6
18、 Construction, 3.6.1 Manufacturincr requirements. - The caps shall be manufactured in accordance with the operations and the stitch, seam, and stitching types speci- fied in Table I. 3.6.1.1 Operations. - The supplier is not required to follow the exact sequence of operations as listed in Table I bu
19、t all operations spcified shall be used to manufacture the caps. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-17bSB 4 9797906 0380890 L = MIL-C-I7865B(MC) 3.6.1.2 Stitches. seams, and stitchinqs, - The stitch, seam, and-stitching types spe
20、cified in Table I shall conform to FED. STD.NO. 751. Whenever two or more stitch or seam types are specified for the same operation, any one of them may be used. Where stitch type 401 is used, the looper (under thread) shall be on the inside of the cap. The number of stitches per inch as specified i
21、n Table I indicates the minimum and maximum number permitted. 3.6.1.2.1 Serse stitchins. - Serge stitching shall be done.on serging machines having a knjfe attachment properly set to trim the raveled edge without cutting the material. 3.6.1.2.2 Tackins and backstitchins. - Ends of seams and stitchin
22、g produced with 301 type stitch when not caught in other seams or stitching shall be back- stitched not less than 1/4 inch. Thread breaks (all stitch types) shaU be secured by stitching back of break not less than 1/2 hch. When stitch type 401 is used, ends of seams and stitching shall be caught in
23、other seams or stitching, and swpped stitches and thread breaks may be repaired using stitch type 301 back- stitched not less than 1/2 inch on each side of the skip or break. 3.6.1.3 Shade marking. - The component parts shall be marked to insure a uniform shade and size throughout the cap. Any metho
24、d of shade marking may be used except: (i) Corrosive metal deMces. (2) Sewion shade tickets. (3) Adhesive-type tickets whose adhesive discolors or whose adhesive mass adheres, to the material upon removal of the tickets. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without
25、license from IHS-,-,-_. oh NO4 I. - .2; 3. 4. NIL-C-L865B BY M 7979706 0380871 3 TABLE I, MANU FACTU R INQ R EQU IR MIL-C - :uttinq, t. Crut the cap in strict accordance with .he patterns furnished by the Government. I. Cut the material in the direction indi- :ated by directional lines on the patter
26、n. :. Cut the component parts of the cap frorr me piece of the basic material except the sweatband may be cut from ends. The sweatband shall haxmonize with the shade Df the cap. Replacement of damased parts. . . . 3. Replace, at time of cutting, ali parts Sontainhg damages, such as holes or serious
27、weakening defects,such as smashe: multiple floats and slubs likely to develop into holet, b. Replace any p Lap the left end of the curtain on the butside of the right end, with the bottom edges even and the point of left end match- hg notch at lower edge-of right end and join 1/4 inch from the botto
28、m edge, Hem sweatband. Finished appearance. - The sweatband shal finish smooth and flat without distortions and shall be uniform in width and stitching, The finished width. shall be 1 2 1/16 inch. . a. The sweatband shall be made of one . piece of basic material, b, Hem the upper edge of the sweatba
29、nd not less than 1/4 inch with stitches 1/16 inch from the folded edge, C. Join the ends of the sweatband with a 1/4 inch seam. seam, top. crown. Finished appearance. - The top crown shall be seamed together without twists, puckers, pleats or distortion. a. Fold the top crown in half lengthwise with
30、 edges even, notches matching and stitch along folded edge from end to end. 6 - TiTCk YPE - IO1 $0 1 1% 301 io1 301 301 - mms PER LWl4 - 10-14 10-14 10-14 10-14 10-k 10- 14 - m - mu - i0/3 i0/3 90/3 10/3 40/: i0/3 - r twl EF - 10/3 90/3 40/3 90/3 40/3 90/3 - Provided by IHSNot for ResaleNo reproduct
31、ion or networking permitted without license from IHS-,-,-M BBEF4A-T Iew. I_ . I Team-.to=p ex70 (contd) rhe line of stitching shall taper from zero t each end to 1/4 inch from folded edFe at :enter o Toir% top and side crown, FM beginning and ending on the center fold of the top crown 1/4 jnch from
32、each . end, The specified manner of johi,ng the side crowns ta top crown vdJ. permit the front and back corners of- the cap to be . more shaxply formed when joining side crowns at the ends. -de, cmm, Finished appearance. - The side crowns shall be joined at each end without pleats, puckers2 twists .
33、or distortions. The centei seam of top crown shd be in lhe with front and back sea-as of cap. The stitchinc sW not extend to the top edge of the side crown. ae So shall finish smooth and flat without pleats, puckers, gathers, twists, or other dis- tortionj shall cover the raw bottom edge of the curt
34、ain and side crown; and the lower edge s?bU be 1/8 to 3/16 inch above thebottom finished edge of cap. The sean - mE Pou twil - 3-10 310 LO-14 10-14 8 7-, 1 I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-Lb5B 84 777770b 0380875 O TABU LMANFAC
35、TURfNa RE OPERATBON -ein sweatband to cap with label. (contd) obing the ends of the sweatband shall. be ;pread open and positioned at the back ream of the crown. The combination .dentSication-size label shall be properly msitioned. t. Properly position the sweatband on the sutside over the curtain w
36、ith the rawedge if the sweatband even with the raw bottom 3dge of curtain and side crown. Q. .Seam the sweatband to the cap through the curtain 3/8 inch from the bottom edge. V. Turn the sweatband flat to the inside of the crown and topstitch the sweatband though ali plies 1/16 inch from the edge of
37、 the raised seam, d. Stitch the sweatband to the body of the crown 1/16 inch from the hemmed top-edge The combination identjfication-size label shall be positioned to the right or left of thi back seam with the top edge placed under the sweatband and caught-in the row of stitches. Clean cap., a. Tri
38、m all ends of stitching and remove all loose ends o thread from the cap. Remove all spots, stains, and shade tickets and markings, .without injury to the mater W. Press cap, a. The cap shall be weli pressed with a heated pressing $ron or pressing machine of a type suitable to obtain the deskred shap
39、e and appewance in accordance with gaod manufacturing practice. The top . crown shall not extend beyond the top- stitchedupper edge of side crowns. The seams joining the side crown to top crown wiU finish at the top edge of. cap. The 9 I01 10-14 10-14 10-14 Provided by IHSNot for ResaleNo reproducti
40、on or networking permitted without license from IHS-,-,-6PPRA9ION Press cap. (contd) bottom edge of curtain shall be smoothly and carefully folded and well creased. The front and back of the curtain shall not be creased. b. The spread at the top of the crown shall be evenly distributed on each side
41、of the cap. The sweatband shall not be exposed below the bottom edge of the cap. All pressing marks shall be removed. Attach eyelet to curtain, Finished appearance. - The eyelet shall be properly positioned and securely clinched on the insid.e of the curtain without distort- ing or cutting the mater
42、ial or splitting the flancje of the eyelet. a. Mark the outside of curtain for position of eyelet as shown in Figure 1. b. Attach the metal eyelet to the curtain at the mark. 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL -C -178 6 5B(MC) 3.7
43、 Finished measurements. - The finished caps shall conform to the meas- urements shown in Table ITi Table D - Finished measurements Circum- Height Height of . Width of top of Cap at curtin 2 crown at Size of cap - Front Back center - 2 center - 1 ference - inches inches inches inches - Inches 21 21-3
44、/4 3-1/8 2-3 /4 2 3 -1/8 22 22 -3 /4 3-1/4 2-3 /4 2 3 -3/8 22-1/2 23-1/4 3-1/4 2-3/4 2 3-1/2 23 23-3/4 3 -3 /8 2-3/4 2 3 - 5/8 21-1/2 22-1/4 3-1/8 2-3/4 2 3-1/4 23-1/2 24-1/4 3 -3 /8 2 -3 /4 2 3-3/4 24 24-3/4 3-1/2 2-3/4 2 3 -7/8 Toler- + 1/4 - + 1/8 - ance - 1/8 + 1/8 c + 1/8 - + 1/8 - 1 Circumfere
45、nce of the cap taken along the inside bottom edge. I 2 The height of cap measurement taken at the location at the center of side crown 3 Height of curtain measurement %ken at the location for front and back seams, - 4 Width of top crown measurement taken at the center of the crown, from raised from
46、folded lower edge o curtain to upper raised edge of side crown. from folded bottom edge of cmtain to outer edge of curtain. edge to raised edge of side crown with the spread fully extended. 3.8 Workmanship. - The finished caps shall conform to the quality and grade of product established by this spe
47、cification. The occurrence of defects shall not exceed the applicable acceptable quality levels. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibilitv for inspection. - Unless otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all inspec- tion requ
48、irements as specified herein. Except as otherwise specified, the supplier may utilize his om facilities or any commercial laboratory acceptable to the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed nece
49、ssary to assure supplies and services conform to prescribed requirements. 4.2 Preproduction sample approval., - When required, preproduction inspec- tion and testing shall be performed on a completely fabricated cap or conform- ance to ali provisions o this specification. 4.3 Inspection. - Jnspection shall. be in accordance with MLSTD-105, except where otherwise indicated h
