NAVY MIL-M-29439-1988 MODULE ASSEMBLY STORAGE DUAL SHELF《双层架子储存模块组装》.pdf

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1、MIL-M-29439 (MC) 2 O January 19 88 MI LI TARY SPE CI FI CAT I ON MODULE ASSEMBLY, STORAGE, DUAL SHELF This specification is approved for use within U.S. Marine Corps, Department of The Navy, and is available for use by all depart- ments and agencies of the Department of Defense. 1. SCOPE 1.1 Scope.

2、This specification establishes the requirements for manufacture and acceptance of the Module Assembly, Storage, Dual Shelf. This item is the only one of its type. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Speclfications and standards. The following specifi-. cations and standards form

3、a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards o . (DODISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS

4、FEDERAL V-T-295 - Thread , Nylon. QQ-A-20018 - Aluminum Alloy 6061, Bar, Rod, Shapes, Tube and Wire, Extruded. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this .document should be addressed to: Commandant of the Marine Corps, He

5、adquarters Marine Corps (Code LMA-1) , Washington, D.C. 20380 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSC N/A FSC 7125 DISTRIBUTION STATEMENT A. Approved for public release; distri- bution is unlimi

6、ted. . /THIS DOCUMENT CONTAINS 1 b PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-29439 ?i q99970b 0240507 O QQ-A- 200 19 QQ-A-225/8 94-A-25018 QQ-S- 7 8 1 PPP-B- 60 1 PPP-B-62 1 MILITARY MIL-P-116 MIL-B-117 MIL-W-4088 MIL-(2-5541 MIL-E

7、-6060 MIL-G- 128 O 3 MIL-P-19834 MIL-C-2275 O MIL-W-45205 MIL-P-53022 STANDARDS FEDERAL FED-STD-595 MILITARY MIL-STD-105 MlL-STD-129 MIL-STD-130 MIL-M-29 4 3 9 (MC) MZL-STD-2073-1A - Aluminum Alloy Bar, Rod, Shapes, Tube and Wire, Extruded, 6063. Aluminum Alloy 6061, Bar, Rod, Wire and Special Shape

8、s, Rolled, Drawn or Cold Finished. Aluminum Alloy, 5052, Plate and Sheet. Strappinq, Steel and Seals. Boxes, Wood, Cleated Plywood. BOX, Wood, Nailed and Lock-corner. Preservation, Methods of. Baq, Sleeve and Tubinq - Interior Packaains. Webbinq, Textile, Woven Nylon. Chemical Conversion Coatinqs on

9、 Aluminum Alloys. Envelope, Packaginq, Water Vapor Proof, Flexible. Gasket Material, Non-metalic. Plate, Identification, Metal Foil, Adhesive Backed. Coating, Epoxy Polyamide. . Weldi-nq, Gas Metal-Arc and Gas Tunqsten-Arc, Aluminum Alloys, Readily Weldable for Structures, Excludinq Armor. Primer, E

10、poxy Coatinq, Corrosion Inhibiting, Lead and Chromate Free. Federal Standard Colors. Samplinq Procedures and Tables for Inspection by Attributes. Markinq for Shipment and Storage. Identification Markinq of U.S. Military Property. DoD Material Procedures for Development and Application of Packaging R

11、equirements. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-29g37 71 9999906 0240508 2 W MIL-M-29439 (MC) 2.1.2 Other Government documents, drawinqs, and publications. The followinq other Government documents, drawinqs, and publica- tions fo

12、rm a part of this specification to the extent specified herein. Unless otherwise specified, the issues shall be those in effect on the date of the solicitation. a DRAWINGS U.S. Marine Corps Logistics Base, Albany, GA 82A5048A1400 - Module Assembly, Storaqe, Dual Shelf 82A5048A1131 - Shelf, Tie Down

13、82A5050A0100 - Rail Assembly and Installation, Mountinq, 82A5050A0110 - Peq Assembly, Modular Aliqnment 82A5050A0132 - Bar, Lock 82A5050A0138 - Shaft, Latch 82A5050A0140 - Head, Latch 82A5050A0142 - Handle, Latch 82A5050A0144 - Latch 82A5050A0150 - Rail Assembly and Installation, Mountinq, Wall 82A5

14、050A0160 - Post Assembly, Mountinq Floor (Copies of specifications, standards, handbooks, drawinqs, 0 publications, and other qovernment documents required by suppliers in connection with specified procurement functions should-be obtained from the contractinq aqency or as.directed by the con- . trac

15、tinq officer). 2.2 Other publications. The followinq document(s) form a part of this specification to the extentspecified herein. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those-listed in the issue of the DODISS specified in the solicitation. Unless other

16、wise specified, the issues of documents not 1isted.in the DODISS shall be the issue of the nonqovernment documents which is current on the date of the solicitation. - AMERICAN NATIONAL STANDARDS INSTITUTE ANSI/AWS A2.4-79 - Weldinq and Nondestructive ANSI/AWS A3.0-85 - Weldinq Terms and Definitions.

17、 Testinq, Symbols. (Applicztion for copies should be addressed to the American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018.) NATIONAL FIRE PREVENTION ASSOCIATION NFPA 70-84 - - The National Electrical Code Handbook. Provided by IHSNot for ResaleNo reproduction or networking

18、 permitted without license from IHS-,-,-MIL-M-29439 71 W 7799906 0240509 V m . MIL-M- 2 9 4 3 9 (MC e- (Application for copies should be addressed to National Fire Prevention Association, Battery March Park, Quincy, MA, 02269.) (Nonqovernment standards and other publications are normally available f

19、rom the orqanizations which prepare or which distribute the documents. These documents also may be available in or throuqh libraries or other informational services.) 2.3 Order of precedence. In the event of .a conflict between the text of this specification and the references cited herein (except f

20、or associated detail specifications, specification sheets or MS standards), the text of this specification shall take precedence. Nothinq in this specification, however, shall super- sede applicable laws and requlations unless a specific exemption has been obtained. 3 . REQUIREMENTS 3.1 First articl

21、e, When specif-ied in the contract or pur- chase order, a sample shall be subjected to first article inspec- tion (see 4.3 and 6.4). 3,2 Materials. The materials and components shall be certi- fied to conform to the applicable specification and standards as listed on the drawinq packaqe 82A5048A1400

22、 or required herein. The materials used may include reclaimed materials provided such mateeials will not jeopardize its intended use and performance. The reclaimed materials shall have been reprocessed, remanufactured, or recycled in a manner which will restore them to the same chemical composition

23、and physical properties as the materials oriqinally selected for use as specified herein. 3,3 Desiqn, Module Assembly, Storaqe, Dual Shelf, shall be o the desLqn specified on drawinq packaqe 82A5048A1400 (see 2.1.2). 3.4 Construction. Module Assembly, Storaqe, Dual Shelf, shall be of the constructio

24、n and physical dimensions specified- on drawinq packaqe 82A5048A1400 (see 2.1.2). 3.4.1 Frame assembly, The frame assembly shall be fabricated from Anqle, Aluminum Alloy 6061-T6, QQ-A-200/8; Rod, Aluminum Alloy 6061-T6, QQ-A-225/8; Bar, Aluminum Alloy 6061-T-6510, QQ-A-200/8; Aluminum Alloy 6063-T6,

25、 QQ-A-200/9; and shall be square in all directions within .O10 inch per foot (see 4.4.2). All welds shall be in accordance with ANSIIAWS A3.0-85, A2.4-79 and MIL-W-45205, Class i3 (see 4.4.4). The frame assembly shall conform to specifi- cations to such a deqree of accuracy ensurinq it will aliqn to

26、 the peq and pin assemblies and lock usinathe swinq latches as illustrated in the footprint drawinq, Fiqure 1 (see 4.4.3) . 3.4.2 Junction box assembly, 120 VAC 60 HZ, 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-27Y39 71 7979706 02YOSLO O

27、 MIL-M-29439 (MC) a. Junction box subassembly and cover assembly. The junction box subassembly and cover assembly shall be fabricated from Aluminum Alloy 5052-H32, QQ-A-250/8. All welds shall be in accordance with ANSI/AWS A3.0-85, A2.4-79 and MIL-W-45205, Class B (see 4.4.4). Affixedto the front of

28、 the cover assembly shall be six decals made from .O03 thick Aluminum Alloy Foil Photoqraph- ically sensitized adhesive back in accordance with MIL-P-19834, Type I. Letter size shall be .145 inch with a .O62 inch border on all sides, color shall be in accordance with MIL-P-19834, Style III (see 4.4.

29、5). The junction box subassembly shall be securely bolted to the frame assembly in four places and the cover assembly shall be securely attached to the junction box subassembly usinq 15 screws (see 4.4-.6). b. Junction box, electrical. The junction box shall be wired in accordance with NFPA 70-84 Na

30、tional Electrical Code, withoutlets 1J1, 251 and 3J1 supplied throuqh CB1 and outlets 4Jl and 5J1 supplied throuqh CB2 (see 4.4.7). The cable assembly shall have an overall length of- 58.00 inches and shall not have continuity between pins (see 4.4.8). 3.4.3 Shelf assemblies. The shelf shall be in a

31、ccordance with drawinq 82A5048A1131 Screwed to the shelf shall be a bar, lock fabricated from Aluminum Alloy 6061-T6, QQ-A-200/8. The support, shelf shall be fabricated from Aluminum Alloy 60.61-T6, ._ QQ-A-200/8. The slide, drawer, extension (.2.0), shall be made . from Cold Rolled Steel with Briqh

32、t Electro-Zinc Plate. The cha.nne1, sinqle drilled shall be fabricated from Aluminum Alloy 6063-T6, QQ-A-200/9. Screwed to the shelf support shall be a bracket assembly, fabricated from Aluminum Alloy 6061-T6, QQ-A- 200/8, and latch. All welds shall be in accordance with ANSI/AWS A3.0-85, A2.4-79 an

33、d MIL-W-45205, Class B (see 4.4.4). Each drilled sinqle channel, shall be attached to the frame usinq an aliqninq anqle, at both ends. Each slide, drawer, extension (2.0) shall be screwed to the drilled sinqle channel in six places. The shelf support shall be screwed to the slide, drawer, extension

34、(2.0) in four places. The shelf shall be securely attached to the support shelf usinq bolts in 22 places. The shelf assembly shall operate smoothly and freely with no bindinq (see 4.4.9) . . Each shelf assembly shall be capable of beins interchanqed .for.another (see 4.4.10). 3.4.4 Shelf assembly, s

35、tationary. The shelf assembly, tie down, shall be in accordance with drawinu 82A5048A1131. The shelf shali be securely screwed to the frame assembly in 16 places (see 4.4.11). 3.4.5 Strap assembly, tie down. The strap assembly, tie down shall- be fabricated from Strap, Webbinq, MIL-W-4088, Type II,

36、Class I, 2500 lbs minimum strenqth, color Gray; Strap, Webbinq MIL-W-4088, Type XXVII, Class I, 6500 lbs minimum strenqth, color Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Gral. I sewn MIL-M-27439 71 = 3799706 0240531 2 tith Thread DI MIL-M-2943

37、9 (MC) r Fed Spec V-T-295, Type II, Class A, Type B, color Black per- FED-STD-595. consist of Rotatinq End Fittinq; Plate, Threadinq; Hook, Flat; and Fastener, Flat Hook. Attachinq hardware shall be cold Rolled Steel, 300 lbs minimum strenqth with HD Zinc Plate Bronze Chromate Finish. The strap asse

38、mbly shall be fabricated to have a minimum strenqth of 300 lbs (see 4.4.12). Attachinq hardware will 3.4.6 Bracket mountinq. The bracket mountinq, shall be fabricated of Anqle, Aluminum Alloy, 6061-T6, QQ-A-200/8 and shall . be securely bolted to the frame in four places to such a degree o accuracy

39、ensurinq it will aliqn to the footprint as described in Fiuure 1 (see 4.4.13). 3.4.7 Decal. The decal shall be fabricated from ,003 inch thick aluminum alloy foil, photoqraphically sensitized, adhesive back in accordance with MIL-P-19834, Type I. Requirements and methods o markins the decal shall be

40、 in accordance with MIL-STD- 130. Unless otherwise specified all characters shaL1 be .O93 inch high on finished decal, color shall be in acccrdance with MIL-P-19834, Style III (see 4.4.14). 3.5 Finish. 3.5.1 Cleaninq; Prior to painting metal surfaces shall be cleaned and treated per MIL-T-704, Type

41、G, and MEL-C-5541, Class 3, 3.5.2 Primina. After metal surfaces have been cleaned as required they shall be primed per MIL-P-53022, with a minimum dry EiLm thickness of .O01 inch in one coat, 3.5.3 Painting. Final Einish paintinq shall have a minimum dry coat film thickness o .O018 inch in two coats

42、 per MIL-(2-22750, Type II, Color No. 24533 per FED-STD-595 (see 4.4.17). 3.6 pterchanqeability. All parts having the same part number shall be functionallv and dimensionallv interchancreable. Interchanqeable parts are defined as two or mre like parts possessinq such functional and physical characte

43、ristics as to be equivalent in performance and durability, and capable of beinq exchanqed one for the other without alteration of the parts them- selves or adjoininq parts and without selection for fit or performance. 3.7 Workmanship,. The Module Assembly, Storaqe, Dual Shelf shall meet all desiqn,

44、fabrication, assembly and finish requirements of this specification. Particular attention shall be qiven to: removal. of burrs and sharp edqes; accuracy of dimensions; thorouqh- -ness of welding; paintinq; alignment; tiqhtness of screws, bolts, and rivets, Failure to ensure these measures have been

45、taken will- be considered adequate basis for rejection of items beinq of inferior quality for the purpose intended. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-29439 (MC) 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Un

46、less otAlerwise speci- fied in the contract or purchase order, the contractor is respon- sible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for

47、the performance of inspection requirements specified herein, unless disapproved by the Government. The Government reserves the riqht to perform any of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requ

48、irements. 4.1.1 Responsibility for compliance. All items must meet all requirements of section 3 and 5. The inspection set forth in this specification,shall become a part of the contractors overall inspection system or quality proqram. The absence of any inspec- tion requirements -in the specificati

49、on shall not relieve the con- tractor of the responsibility of assurinq that all products or supplies submitted to the Government for acceptance comply with al1 requirements of the contract. Sampling in quality conformance does not authorize submission of.known defective material, either indicated or actual, nor does it commit the Government to accept- ance of defective material. 4 . 1.2 Test equipment and inspection facilities. When specified (see 6.2) th

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