1、IINCH-POUNDI MIL-M-82002D 3 October 1990 SUPERSEDING 21 May 1982 MIL-M-82002C MILITARY SPECIFICATION MANIFOLD AND ACCESSORY ASSEMBLIES, PORTABLE FUEL DISTRIBUTION SYSTEMS, QUICK-DISCONNECT HOSE COUPLING TYPE This specification is approved for use by all Departments and Agencies of the Department of
2、Defense. 1. SCOPE 1.1 ScoDe. This specification covers assembled, portable, quick- disconnect, hose coupling type manifold and accessory assemblies with valving, metering, and dispensing features, Type I through type VI1 are protected with a rollover bar type frame and are of unit construction. 1.2
3、Classification. Manifold and accessory assemblies are of the following types and styles, as specified (see 6.2), and have male (M) and female (F) quick-disconnect hose connections of the nominal inside diameter, as indicated. Type - Seven-way, valved manifold, 6-inch M by six 4-inch F. Type II - Fiv
4、e-way, valved manifold, Style A - 6-inch F by four 4-inch F. Style B - Two 4-inch F by three 4-inch M. JBeneficial comments (recommendations, additions, deletions) and any pertinent1 data which may be of use in improving this document should be addressed to: I ICommanding Officer (Code 156), Naval C
5、onstruction Battalion Center, Port I IHueneme, CA 93043-5000, by using the self-addressed Standardization I Idocument or by letter. I IDocument Improvement Proposal (DD Form 1426) appearing at the end of this I AMSC N/A FSC 3835 DISTRIBUTION STATEMENT A. Approved for public release; distribution is
6、unlimited. Licensed by Information Handling ServicesMIL-M-82002D 38 W 777770b 0455bb3 4 W MIL-M-82002D Type III - Wye, three-way, valved manifold, Style A - 6-inch F by two 6-inch M. Style B - 6-inch F by two 4-inch M. Style C - 4-inch F by two 4-inch M. Style D - 4-inch F by two 3-inch M. Type IV -
7、 Tee, three-way, valved manifold. Style E - Style F - Style G - 6-inch F by 6-inch M by 6-inch F. 6-inch F by 6-inch M by 4-inch M. 6-inch F by 6-inch M by 4-inch F. Type V - Cross, four-way, valved manifold. Style H - 6-inch F by three 6-inch M. Style I - Three 4-inch F by one 4-inch M, Type VI - M
8、eter and strainer assembly, 6-inch M by 6-inch M. Type VI1 - Tee assembly, three-way manifold, frameless, two 6-inch F by one 6-inch M. Type VI11 - Suction stub assembly, frameless, with valve and sight glass flow indicator, 1-inch F by 1-inch M (40-inch suction tube). Type IX - Adapters. Style J -
9、Six-inch truck (TRK) flange by female split clamp Style K - Six-inch truck (TRK) flange by male split clamp coupling, coupling. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. The following specifications and and standards form a part of this document to the ext
10、ent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS FEDERAL PPP -T - 60 - Tape: Packaging,
11、 Waterproof. 2 Licensed by Information Handling ServicesMIL-M-82002D MILITARY MIL-P-116 - MIL-B-121 - MIL-T-704 - MIL-C-6183 - MIL-A-8625 - MIL-V-12126 - MIL-C-16173 - MIL-L-21260 - MIL-C-24356 - MIL-C-27487 - MIL-S-27661 - MIL-M-28519 - MIL-V-58039 - STANDARDS ! Preservation, Methods of. Barrier Ma
12、terial, Greaseproofed, Waterproofed, Flexible. Treatment and Painting of Material. Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets. Anodic Coatings, for Aluminum and Aluminum Alloys. Valves, Gate, Bronze, Lever Operated, Quick Opening, 125 PSI and 150 PSI. Thin Film Pr
13、eservation (Hard Drying, Cold Application). Engine Preservative Oil. Couplings, Segmented, and Split Clamps Reattachable, 2-1/2-, 4-, 6-, and -/-Inch, for Refueling-at-Sea Hose. Coupling Halves, Quick-Disconnect, Cam-Locking Type. Strainer, Sediment, Jet Fuel Unit, 600 GPM. Meter, Volumetric, Positi
14、ve Displacement, Liquid, Aircraft Fuel, 600 GPM. Valves, Gate, Rising Stem, Double Acting, Aluminum. MILITARY MIL-STD-129 - Marking for Shipment and Storage. MIL-STD-130 - Identification marking of U.S. Military Property. MIL-STD-2073 - Parts and Equipment, Procedures for Packaging of. (Unless other
15、wise indicated, copies of federal and military specifications, standards, and handbooks are available from Standardization Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.2 Non-Government Dublication. this document to the extent specified issues of the documents w
16、hich are DOD the DODISS cited in the solicitation. of documents not listed in the DODISS the solicitation (see 6.2). The following document form a part of herein. Unless otherwise specified, the adopted are those listed in the issue of Unless otherwise specified, the issues are the issues of the doc
17、uments cited in AMERICAN NATIONAL STANDARDS INSTITUTE, INC. (ANSI) ANSI B16.5 - Pipe Flanges and Flanged Fittings. (DoD adopted) (Application for copies should be addressed to the American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018-3308.) 3 Licensed by Information Handling
18、 ServicesMIL-M-2002D 38 77777Ob 0455bb5 MIL-M-82002D (Non-Government standards and other publications are normally available from the organizations that prepare or distribute the documents. These documents also may be available in or through libraries or other informational services, ) 2.3 Order of
19、precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Descr
20、iDtion. Manifold and accessory assemblies consist of flanges, coupling halves, valves, gaskets, meter and strainer, and rollover frames as specified herein in various arrangements and combinations. TABLE I. Tme. stvle. and figure number. I I Type Configuration I Figure Number1 I I I I I I II I Five-
21、way valved manifold I 1 Style A - 6-inch F by four 4-inch F I I Style B - Two 4-inch F by three 4-inch M I I I I III I Wye, three-way valved manifold I I Style A - 6-inch F by two 6-inch M I I Style B - 6-inch F by two 4-inch M I I I Style C - 4-inch F by two 4-inch M I I I Style D - 4-inch F by two
22、 3-inch M I I I I IV I Tee, three-way valved manifold I I Style E - 6-inch F by 6-inch M by 6-inch F I I Style F - 6-inch F by 6-inch M by 4-inch M I I I Style G - 6-inch F by 6-inch M by 4-inch F I I I I V I Cross, four-way valved manifold I I Style H - 6-inch F by three 6-inch M I I Style I - 3-in
23、ch F by one 4-inch M I I I I VI I Meter and strainer assembly, 6-inch M by 6-inch M I I VI1 I Tee assembly three-way manifold, frameless, two I I I 6-inch F by one 6-inch M I I I I I IX I Adapters I I Style J - 6-inch TRK flange by F split clamp I I coupling I I 1. Style K - 6-inch TRK flange by M s
24、plit clamp I I I coupling I I I I I I Seven-way valved manifold, 6-inch M by six 4-inch F I I VI111 Suction stub assembly, frameless, with valve and sight1 I I glass 1-inch F by l-inch M (40-inch suction tube) I I 1 I I 2 I 2 I 3 I 3 I 3 I 3 I 3 I I 4 I 5 I 4 I I 6 I 7 I 8 I I 9 I I I 10 I 12 I I I
25、I I I I I I 4 Licensed by Information Handling Services1 l P - 7 MIL-M-82002D 38 m 7779906 Oq55bbb T m _ MIL-M-82002D I i I I t I ;e 1 3.2 First article. When specified in the contract or purchase order (see 6.2), a sample shall be subjected to first article inspection (see 4.2.1 and 6.3). 3.3 Figur
26、es. Figures 1 through 12 form a part of this specification and are engineering design sketches only. The supplier is responsible for preparing his own shop drawings. cumulatively result in incorrect fits, the supplier shall provide tolerances within those prescribed on the sketches to insure correct
27、 fit, assembly, and operation of items. Where tolerances prescribed could 3.4 Materials. Material shall be as specified herein and as specified on Materials used shall be free from defects which would Materials not specified herein shall be of the same the applicable figures. adversely affect the pe
28、rformance or maintainability of individual components or of the overall assembly. quality used for the intended purpose in commercial practice. Unless otherwise specified herein, all equipment, material, and articles incorporated in the work covered by this specification are to be new and fabricated
29、 using materials produced from recovered materials to the maximum extent possible without jeopardizing the intended use. The term “recovered materials means materials which have been collected or recovered from solid waste and reprocessed to a source of raw materials, as opposed to virgin raw materi
30、als. Unless otherwise specified, none of the above shall be interpreted to mean that the use of used or rebuilt products are allowed under this specification. 3.5 Interchangeability. All assemblies of the same classification furnished with similar options under a specific contract shall be identical
31、 to the extent necessary to insure interchangeability of component parts, assemblies, accessories, and spare parts. 3.6 Performance. Assemblies shall be capable of operating with a working pressure of not less than 125 pounds per square inch gage (psig) when the largest hose connection is not more t
32、han 4 inches and shall withstand a hydrostatic pressure of not less than 300 psig. are provided, the assemblies shall withstand a hydrostatic test pressure of 150 psig. opened and closed positions, and to all other components during conditions of rollover (see 4.5.1). When 6-inch hose connections Fr
33、ames surrounding assemblies shall protect the valves in the fully 3.7 Desim and construction. The assemblies shall be designed and constructed of aluminum in accordance with the applicable figure and as specified herein. The general arrangement of the individual assemblies shall be in accordance wit
34、h the specified type and style (see 1.2), and the applicable figure as indicated in table I. Figure dimensions are approximate, and may be reduced provided valves and couplings are protected from possible damage during rollover and clearance is provided for valve operation, service, and hose disconn
35、ect levers. 3.7.1 Dissimilar metals. Direct contact between dissimilar metals which have the potential of producing galvanic corrosion shall be avoided. When such contact is unavoidable, an interposing insulating material shall be provided to minimize the corrosive effect. 5 Licensed by Information
36、Handling ServicesMIL-M-82002D a 3.7.2 Rollover frames. Frames shall be designed in accordance with table I and applicable figure, plates shall be welded continuously to provide maximum strength. Frames shall be so designed to provide protection, for the assemblies mounted within, against any rollove
37、r condition. Where complete protection is not provided by the pipe framework, mitered corners may be used. Adjoining surfaces of the pipe framework and mounting 3.7.3 Flanges. The flanges of valves, fittings, and coupling halves shall Except for the meter and strainer assembly, flange be truck type,
38、 aluminum, 125-150 pound class, and integral with or welded as one piece to the main body. dimensions (nominal) shall be in accordance with table II. Flange dimensions for the meter and strainer assembly, and appended coupling halves shall be in accordance with ANSI B16.5, class 150. TABLE II. Truck
39、 flange dimensions. b I I I Outside Bolt Bolt hole Bolt I I Nominal Pipe di ame ter circle Number of size size I I size (inches) (inches) bolts (inches) (inches) I I I I I I 8 I 7/16 I 3/8 I I I I 3 I 5-5/8 I 4-7/8 I I 4 I 6-5/8 I 5-7P I 8 I 7/16 I 3/8 I I 6 19 I 8-118 I 12 I 7/16 I 3/8 I I I I I I
40、I I I I Tolerance: &1/64-inch I I I I I 3.7.4 CouDling halves. 3.7.4.1 Ouick-disconnect. Coupling halves of the cam-locking quick- disconnect type shall conform to MIL-C-27487, class 1, type and size as applicable, except the suction stub coupling (figure 10) shall be type V. 3.7.4.2 Split clamp. Co
41、upling halves of the split-clamp type shall conform to MIL-C-24356, figure 1, and shall be furnished with one split clamp and band assembly per figure 3 of MIL-C-24356. 3.7.5 Valves. Valves shall be double-acting rising stem gate valves conforming to MIL-V-58039, type I, except that the,cuction stub
42、 valve shall conform to MIL-V-12126, class 1. 3.7.6 Meter, The meter for the type VI assembly shall conform to MIL-M-28519. 6 Licensed by Information Handling Services3.7.7 Strainer. The strainer for the type VI assembly shall be provided with nominal 6-inch flanged inlet and outlet connections to m
43、atch the mating parts and otherwise conform to MIL-S-27661. 3.7.8 Gaskets. shall conform to MIL-C-6183, type IL, class 1, grade B, having a minimum thickness of 1/16-inch. Gaskets shall be provided at all bolted connections and 3.7.9 Hardware. All screws shall have a hex-cap type head and length req
44、uired for the intended use. Nuts shall be hex-cap type with a washer surface. Split lockwashers shall be used on all bolted connections. 3.8 Unit marking. Assemblies shall be marked for identification in accordance with the contractors standard marking procedures for like equipment. accordance with
45、MIL-STD-130. When specified (see 6.2), the assemblies shall be marked in 3.9 Finish. Unless otherwise specified, after the completion of all welding and prior to final assembly, all exterior aluminum framing surfaces shall be anodic coated in accordance with MIL-A-8625, type as applicable, dyed to a
46、n approximate olive drab color. When specified (see 6.2), completed assemblies shall be painted in accordance with MIL-T-704, type A, olive drab color. 3.10 WorkmanshiD. 3.10.1 Aluminum fabrication. The fabrication process shall not cause kinks, sharp bends, or other conditions to be imparted to the
47、 aluminum parts which could be detrimental to the finished products ability to meet the specified requirements, uniformity of size and shape. All bends shall be made by controlled means to insure 3.10.2 Bolted connections. Boltholes shall be accurately punched or drilled and shall have the burrs rem
48、oved. Washers or lockwashers shall be provided in accordance with good commercial practice, and all bolts, nuts, and screws shall be tight. 3.10.3 Welding. Welding procedures shall be in accordance with a nationally recognized welding code. free from rust, scale, paint, grease, or other foreign matt
49、er. Welds shall be of sufficient size and shape to develop the full strength of the parts connected by the welds. Welds shall transmit stress without permanent deformation or failure when the parts connected by the weld are subjected to proof and service loadings. The surface of parts to be welded shall be 3.10.4 Castings. All castings shall be sound and free from patching, misplaced coring, warping, or any other defect which reduces the ability of the casting to perform its intended function. 7 Licensed by Information Handling ServicesMIL-M-82002D 38 W 7777706 0455bb7 5 W
