1、25 APRIL 1980 I *US. GOVE MILITARY STANDARD LOADING AND RESTRAINT OF AMMUNiTION AND EXPLOSIVES IN C(MMERCIA1 INTERMQDAL CQNTAINERS UTILIZING THE INTERNAL RESTRAINT SYSTEM KTT Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-HIL-STD-LL AL ?qL 0072956 T
2、 MIL-STD-1663 25 April 1980 DEPARTMENT OF DEFENSE Washington, D.C.20360 Loading and Restraint of Ammunition and Explosives in Commercial Internodal Containers Uti1 izing the Internal Restraint System Kit. MIL-STD-1663 1. This Military Standard is approved for use by all Departments and Agencies of t
3、he Department of Defense. 2. mandatory requirement to be invoked in all applicable specifications, purchase descriptions, or military interdepartmental procurement requests (and contracts , when necessary) in the procurement of ammunition, explosives, and associated inert items to be transported in
4、commercial intermodal container when using the Internal Restraint System developed by the Naval Weapons Handling Center (NWHC). When using the Internal Restraint System during loading operations, all DOD De- partment and Agencies shall meet the requirements of this standard. 3. Requests for technica
5、l interpretations, approval of deviations, or - special assistance should be sent to Commanding Officer, Naval Weapons Station Earle, Naval Weapons Handling Center, Colts Neck, NJ 07722, or call Autovon 449-7691 , 7692, or 7693 or A/C 201-462-9500. As of the promulgation date of this document, this
6、standard is a 4. obtained from the Commanding Officer, Naval Publications and Forms Center, 5801 Tabor Avenue, Philadelphia, PA 19120. Copies of this complete standard or individual dash sheets may be 5. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be
7、of use in improving this document should be addressed to: Naval Ordnance Station, Standardization/Documentation Division, Code 501, Indian Head, MD 20640 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. Provi
8、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-This exp I MIL-STD-Lbb3 81 W 7777733 O072757 3 I- - MIL-STD-1663 25 April 1980 FOREWORD standard addresses the loading and securing of ammunition, sives and associated items for transportation by or to DOD i
9、n commercial containers. The procedures and practices described use the Internal Restraint System Kit (IRSKIT) developed by the Naval Weapons Handling Center. Physical dimensions, weights, types of loads, and container configuration vary greatly, precluding the coverage of all combinations. It is th
10、e intent of this military standard to describe typical applications for different blocking and bracing procedures and to set up acceptable standards. Requirements for specific loads are given in a series of MIL-STD dash numbered sheets which form a part of this standard. iii Provided by IHSNot for R
11、esaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-Lbb3 81 W 77777LL 0072758 3 W COIITENTS M IL-STD- 1663 25 April 1980 Paragraph Page 1 . SCOPE 1 1.1 Scope 1 1.2 Application 1 1.3 Compliance with Law 1 2 REFERENCED DOCUMENTS 2 2 .I Issues of Documents 2 2.2 Other Publ
12、ications 3 3 DEFINITIONS 4 3.1 General . 4 3.1.1 Container (In termodal ) . 4 3.1.2 IRSKIT (Internal Restraint System Kit) . 4 3.1.3 Ammunition . 4 3.1.4 Bay 4 3.1.5 Buffer Piece 4 3.1.6 Cleat . 4 3.1.7 Dunnage 5 3.1.8 Expl osive . 5 3.1.9 Fill Material . 5 3.1.10 Front Bulkhead . 5 3.1 . 11 Hazardo
13、us Materials 5 3.1.12 Hold-Down . 5 3.1.13 Horizontal . . 5 3.1.14 Lading 5 3.1.15 Lateral 5 3.1.16 Layer . 5 3.1.17 Load Pattern 5 3.1.18 Longitudinal 5 3.1.19 Pitch . 5 3.1 20 Rear Bulkhead . 6 3.1.21 Roll 6 3.1.22 Row 6 3.1.23 Seal 7 3.1.24 Separator Gate . 7 3.1.25 Shim 7 3.1.26 Side-Frame Assem
14、bly 7 3.1.27 Sleeper 7 3.1.28 Spacer . 7 3.1.29 Stack . 7 3.1.30 Strapping . 7 3.1.31 Stringer 7 3.1.32 Sway Brace 7 3.1.33 3.1.34 Tie Piece 7 3.1.35 Unit Load . 7 TDA (Technical Direction Agentj 7 iv Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-C
15、ONTENTS Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-lbb3 Bl 99799Ll 0072960 l M MIL-STD-1663 25 April 1980 I. LonLainer ioaa r;errninoioov o I 2A. interior, aluminum roofs wood flooring. 10 2B. Steel frame, fiberglass reinforced plywood w
16、alls and roof , wood flooring 1 O 2C. Steel frame, corrugated steel walls, steel roof, wood flooring . 10 4. Typical assembly of IRSKIT hardware in commercial containers . 14 5. Flat angle corner post hole locations. 20 6. hole locations. 21 7A. Typical front bulkhead with six triple laminated beams
17、 . . 22 7B. Typical front bulkhead with four quad laminated beams. 23 7C. Typical front bulkhead with two quad laminated beams . 24 8. bulkhead horizontal laminated beams 25 9. Typical forward filler assembly. 26 10. Typical front auxiliary bulkhead 27 11. Typical side blocking assemblies 28 12. Typ
18、ical separator gates. 29 13. Typical sway bracing . 30 14A. Typical rear bulkhead with six laminated beams 31 14C. Tvpical rear bulkhead with two quad laminated beams. . 33 Steel frame, aluminum panel, exterior, plywood panel I 3. IRSKIT hardware. . 12 I I Irregularly shaped (corrugated) corner post
19、 Maximum allowable load ratings for front and rear . . . . 14B. Typical rear bulkhead with four quad laminated beams . 32 I 16A. Typical loaded 20 ft. commercial container with unit 16B. Typical loaded 20 ft. commercia.1 container with unit 16C. Typical loaded 20 ft. commercial container with unit l
20、oads restrained by IRSKIT hardware and wood dunnage, . 36 loads restrained by IRSKIT hardware and wood dunnage. . 37 loads restrained by IRSKIT hardware and wood dunnage. . 38 I AT . Viciial Insoection of Commercial ,Container Loads 46 I Provided by IHSNot for ResaleNo reproduction or networking per
21、mitted without license from IHS-,-,-MIL-STD-3663 3 7979733 0072961 3 W MIb-STD-1663 25 April 1980 MILITARY STANDARD LOADING AND RESTRAINT OF AMMUNITION AND EXPLOSIVES IN COMMERCIAL INTERMODAL CONTAINERS UTILIZING THE INTERNAL RESTRAINT SYSTEM KIT 1. SCOPE 1.1 Scope. This standard, consistinci of a g
22、eneral document and dash number sheets, establishes an approved method for loading and restraining ammuni tion and explosives in commercial intermodal containers utilizing a Internal Restraint System Kit (IRSKIT) . The IRSKIT consists of wood dunnage and specific hardware as shown in Figure 4. This
23、MIL-STD contains aeneral information and procedures common to al 1 commercial container loading operations utilizing IRSKIT, together with guidance to be followed when specific instructions for a particular commodity,in the form of MIL-STD dash number sheets do not exist. The MIL-STD dash number she
24、ets contain specifie instructions primarily for container loading ammunition normally shipped in large quantities. approved by the Bureau of Explosives (A.A.R.), the U.S. Coast Guard,and the Department of Defense for world wide intermodal transportation. The IRSKIT technique has been 1.2 Application
25、. Procedures shown in this standard may be sed by all personnel engaged for or by 5n when loading and dunnaging ammunition and explosives in commercial intermodal containers. It applies to shipments from one Government activity to another and, when required by contract, shipments to or from a contra
26、ctors plant. The IRSKIT method and the conventional all-wood dunnaging techniques such as those described in U.S. Army technical manual TM (Number Pending) are al ternative methods for restraining ammunition and explosives in commercial i ntermodal containers. 1.3 Compliance with law. The United Sta
27、tes Code of Federal Regulations, Title 46 and Title 49, administered by the Department of Transportation (DOT) ,contains the Federal laws governing the transportation of hazardous material, Adherence to this standard will assure compliance with these Federal regulations; Compliance is the responsibi
28、iity of the carrier and the 1 oadi ng activity . 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-Lbb3 AL 7777713 00727b2 5 MIL-STD-1663 25 April 1980 2. REFERENCED DOCUMENTS 2.1 Issues of documents. The following documents of the i ue in ef
29、fect on the date of invitation for bids or request for proposal, form a part of this standard to the extent specified herein. SPEC I FI CAT I ONS FEDERAL FF-N-105 PPP-B-621 MM- L - 75 1 QQ-S-781 Nails, Brads, Staples and Spikes: Wrought. BOX, Wood, Nailed and Lock Corner Lumber; Softwood Strapping,
30、Steel, Flat and Seals Wire cut and STAN DARDS MI LI TARY MIL-STD-137 HANDBOOKS MI LI TARY MIL-HDBK-138 Material Hand1 ing Equipment Container In spec ti on Handbook for Commercial and Mi 1 i tary Intermodal Containers (Dry Cargo Type) MI L-HDBK-236 MANUALS TM-( Number Pending) DRAWINGS Index to Stan
31、dards for Palletizing, Truck Loading , Rai 1 car Loading, and Container Loading of Hazardous Materials Technical Manual Ammunition Restraint Systems for Commercial and Military Intermodal Freight ontainers (Assembly Instal 1 ati on and Reowl hemtians) NAVAL SEA SYSTEMS COMMAND (Code Ident 10001) DL5
32、166424 Internal Restraint System (IRSKIT) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3663 81 W 9399933 0072763 7 MIL-STD-1663 25 April 1980 PUBLICATIONS NAVAL SEA SYSTEi“.iS COWlAHD (Code Ident 10001 and 53711) OP 5 Ammunition and Expl
33、osives Ashore - Safety Regulations For Handling, Storing, Production, Renovation and Shipping OP 2165 Navy Transportation Safety Handbook OP 2173 OP 4098 NAVAL MATE RI AL COMMAND Approved Hand1 inq EquiDment for Neapons and Explosives Handl ing Ammunition Explosives and Hazardous Materials With Indu
34、strial F.laterial Handling Equ i pmen t NAVMAT P-51 O0 Safety Precautions for Shore Activities (Copies avai 1 ab1 e from Naval Materi al Command Headquarters , Washington, DC) (Copies of specifications, standards, drawings, and publications required by suppl iers in connection with specific procurem
35、ent functions should be obtained from the procuring activity or as directed by the contracting off i Cer. ) standard to the extent specified herein. issue in effect on the date of invitation for bids shall apply. 2.2 Other publications. The following documents form a part of this Unless otherwise in
36、dicated, the CODE OF FEDERAL REGULATIONS (CFR) 46 CFR 14611 Detailed Regulations Governing the Transportation of Military Explosives and Hazardous Munitions Onboard Vessels 49 CFR 100-199 Transportati on 49 CFR 310-398 Federal Highway Administration COAST GUARD Coast Guard CG 108 Rules and Regulatio
37、ns for Flilitary Explosives and Hazardous Munitions, Department of Transportation Coast Guard CG 001-80 or appl icable supersedino issue (Copies may be obtained from the Superintendent of Documents, Government Commandant Coast Guard Approval Printing Office, Washington, DC 20402. Orders for pub1 ica
38、tions should cite the latest issue and supplements thereo.) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-Lbb3 1 W 47777LL 0072764 7 I MIL-STD-1 663 25 April 1980 AMERICAN TRUCKING ASSOCIAT Tariff No. 1110 (Wo Number) ON ATA Hazardous Mat
39、erials Tariff Summary of Size and Weight Limitations (Copies may be obtained from the American Trucking Association. In 1616 P Street, NW, Washington, DC 20036.) ASSOCIATION OF AMERICAN RAILROADS (AAR) Pamphlet No. 6c I1 lustrating Approved Methods for Loading and Bracing Trailers and less than Trai
40、ler Shipments of Explosives and other Dangerous Art i cl es vi a Trai 1 er-on- F1 at -Car (TOFC) or Container-on-Flat-Car (COFC) (Copies may be obtained from the Bureau of Explosives, A.A.R., Suite 620, 1920 L Street, NW, Washington, DC 20036.) 3. DEFINITIONS 3.1 General. The following definitions c
41、over terms used in this ctanard and are not to be confused with definitions appearing elsewhere. 3.1 .I Container (intermodal). A container (intermodal) designed to be transported by various modes of transportation; having an iwerior vol ume of 400 cubic feet or more; designed to facilitate and opti
42、mize the carriage of goods by one or more modes of transportation without inter- mediate hand1 ing of the contents and equipped ,with features permitting its ready handling and transfer from one mode to .another. 3.1.2 IRSKTT (internal restraint system kit). A kit containing metal hardware required
43、to restrain the lading within the container when used in conjunction with wood dunnaging. 3.1.3 Ammunition. A contrivance charged with explosives, propellants, pyrotechnics, initiating composTtion, or nuclear, biological, or chemical material for use in connection with defense or offense including d
44、emolition, training, ceremonial, or nonoperational purposes. the remainder of the ladlng by a separator gate. between lading or other dunnage. 3.9.4 Bay. One or more stacks of lading in a container separated from 3.1.5 Buffer piece. A dunnage piece which serves as a bearing surface 4 Provided by IHS
45、Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3663 83 7797733 0072765 O a !*!I L-STD-1663 25 April 1980 3.1.6 Cleat. A member used to reinforce another member or to hold it in position. 3.1.7 Dunna e. Lumber, strapping nails or other materials (including
46、IRSKIT hardware * used to secure and protect lading. 3.1.8 Explosive. A chemical compound or mixture of substances which, when subjected to suitable initiating jmpulses or agents such as flame, spark, heat, impact, or friction (whether applied mechanically or electrically), will undergo chemical and
47、 physical transformation at speeds varying from extremely rapid to virtually instantaneous, resultlng in sudden and rapid development of very high pressure in the surroundings. Examples are: black powder, smokeless powder, tetryl, TNT and HBX. other dunnage components and/or container. wood beams an
48、d vertical wood members, used to retain the lading from moving forward and to transfer the forward longitudinal forces to the corner posts of the container front wall. been determined by the Secretary of Transportation to be capable of posing an unreasonable risk to health, safety, and property when
49、 transported in commerce. 3.1.9 Fill material. Dunnage lumber suitable for shlmming between 3.1.10 Front bulkhead. A dunnage structure, consisting of horizontal 3.1.1 1 Hazardous materials. A substance or material which has aced across the top of lading ng as a horizontai component of 3.1.14 Lading. The load or cargo in the intermodal container. 3.1.12
