1、- ._ . MIL-T-85378 47 7777706 0257872 7 - 1- 7 - - MIL-T-85378 (AS) 13 December 1984 MILITARY SPECIFICATION TEST SET, DATA LINK CONTROLLER TS-353 1 /ASM This specification is approved for use by the Naval Air Systems Comand, Department of .the Navy and is available for use by all departments and age
2、ncies of the Department of Defense. 1. SCOPE acceptancmuuirements for the TS-3531JASM Test Set, Data Link Control ler, -., and performs operational.tests of the command and control functions of D.ita 1.1 Scope. This specification establishes the design, performance, and . . -. . herein after referre
3、d to as the test set. The test set is for flightline use interface for Guided Weapons Moni tor-Control Sets AN/AWW-7A and AN/AWW-7De 2. APPLICABLE DOCUMENTS .- Link Controller P/Ns 475AS600 and 475AS700 available at the aircraft 2.1 Government documents. 2.1.1 Speci fi cations, standards, and handbo
4、oks. Un1 ess otherwise specified, the following specifications, standards, and handbooks of the issue listed in that issue of Department of Defense Index of Specification and Standards (DODISSI. specified in the solicitation form a part of this specification to the extent specjfied herein. . - _- -
5、y- - - 4 .-f p_-I _-_ - Beneficial comments -(rZcommendations, additions, deletiorisl and any pertinent data which may be of use in improving this document should be addressed to: Commanding Officer, Naval Air Engineering Center, Systems Engineering and Standardization Department (SESD) Code 93, Lak
6、ehurst,NJ 08733, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. , ._ _ - _I_. ._ _ FSC 4935 / THIS DOCUMENT CONTAINS -z2- PAGES _ _. .- Provided by IHSNot for ResaleNo reproduction or networking permitted w
7、ithout license from IHS-,-,-SPECIF!CA_S 1.11_. Feeral PPF-Te60 PPP -T-76 PPP-B PPP-EI-601 PPP-6-621 PPP-B-636 QQ-S-781 MiTitary MI L-P-116 MI L-E-5400 MI L-T-5422 M I L -TI 1830 3 MI L-N-18307 MIL-T-28800 MI L-H-46855 MIL-T-85378 47 77777Ob 0257873 O W MIL-T-85378(AS) Tape, Packaging Waterproof Tape
8、 Pressure Sensitive Adhesive, Paper (For Carton Sealing) Boxes Wood, Wi rebound Boxes Wood , C1 eated-P1 ywood Boxes, Wood, Nai 1 ed and Lock-Corner Boxes, Fi berboard Strapping, Steel s , and Seal s Preservation-Packaging, Methods of El ectroni c Equi pment , Ai rborne General Specification for Tes
9、ting, Environmental, Airborne El ectronic Equi ment Test Procedures : Preproduct i on and Inspection, for Aircraft Electronic Equipment, Format for Nomencl ature and Namepl ates for Aeronautical Electronic and Associated Equipment Test Equipment for use with Electrical and El ectronic Equi pment , G
10、eneral Specification for Human Engi neeri ng Requirements for Mi 1 i tary System Equipment and Facilities 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-85378 LI7 W 7777706 0257874 2 W STANDARDS Military MIL-STD-129 MI L-STD-147 MIL-STD-461
11、MIL-STD-462 MI L-STD -704 M IL -STD - 78 1 MIL-STD-965 MIL-STD-1188 MIL-STD-1472 MIL-T-85378( AS) Marking for Shipment and Storage Palletized Unit loads (40“ x 48“ 4 Way Partial and 4 May Pall-etc) Electromagnetic Emission and Suscepti bi 1 i ty Requ rements for the Control of Electromagnetic Interf
12、erence Electromagnetic Interference Characteristics Measurement of El ectri c Power , Ai rcraft Characterisitics and Utilization of Reliability Tests, Exponential Distribution Parts Control Program Commercial Packaging of Suppl i es and Equipment . Human Engi neeri ng Desi gn Cri teri a for Mil itar
13、y Systems Equipment and Facilities fol of 2.1.2 Other Government documents, drawings, and publications. The 1 owi ng other Government documents, drawi ngs, and publ ications form a part this specification ta the extent specified herein. PUBLICATIONS Naval Air Systems Command NAVAIR 16-30TS3531-I Dat
14、a Link Controller Test Set TS-3531/ASM DRAN I NG Naval Air Systems Command DL 410AS200 Data List for Data Link Controller (Copi es of specifications , standards , handbooks, drawi ngs and publ i cations Test Set TS-3531IASM required by manufacurers in connection with specific acquisition functions s
15、hould be obtained from the contracting activity or as directed by the contracting officer.) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-85378pg9 799490b 0257875 4 W MIL-T-85378 As) 2.1.3 Order of precedence. In the event of a conflict bet
16、ween the text of this spegfication and the references cited herein, the text of this speci fi cati on shaI1 take precedence. 3 a REQUfREMH?S perfoms a partial checkout of aircraft stores station which have been modified to carry Mani tor-Control Sets ANIAW-7A and AN/AWW-7 (Pods) . To perform a compl
17、ete checkout, the weapon stations must also be tested with Aircraft Weapon Control Test Set AN/ASM-l84B(V)-l . The TS-3531/ASM test set contains the power cable required to connect to the aircraft interface. The test sets operating power is supplied from the aircraft via this interface. 3.1 Rems des
18、crfption. The est set covered by this specification 3.2 First article. When specified, a sample shall be subjeced to first 3.3 Parts and materialsa. 3.3.1 General requirements. The parts and materials specified in the drawings and related documents for use in construction of this test set were selec
19、ted to ensure the fulfillment of all requirements of this specification. Any deviation by the contractor from the use of these specified parts and materials necessarily places both the burden of proof for the acceptability of the change, and the cost associated therewith, upon the contractor. articl
20、e inspection CS7 v f v 16 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-85378 Li9 W 9779906 0257888 2 W I I 51-25 MIL-T-85378( AS) 1 2 . TABLE VI. Test set indications for decoded combination of inputs O VDC Meter Indication for function Swit
21、ch Position O VDC .O e a e 28 VDC O VDC 28 VDC I I 1 I o VDC .e -0 28 VDC a e 28 VDC e e 3 o e l 4 e u I 3.6.2 Content. The TS-3531/ASM Test Set, DL 410AS200, shall consist of the following: 3.6.2.1 Panel assembly. This assembly shall -contain all of the electronics and controls for performing the t
22、est functions. assembly shall be manufactured in accordance with DL 410AS200. . The panel 3.6.2.2 Power cable assembly. The power cable assembly shall be manufactured in accordance with DL 410AS200. This cable shall be designed to connect the test set to the aircraft being used. 3.6.2.3 Service cabl
23、e assembly. The service cable assembly shaT1 be manufactured in accordance with DL 410AS200 This cable-shall be used for test set maintenance, calibration, alignment and fault isolation. shall be designed to provide terminals for bench test inputs and power appl i cat i on. The cable 3.6.2.4 Spanner
24、 wrenches. The spanner wrenches shall be manufactured in accordance with DL 410AS200. test set. of power cable assembly. Two spanner wrenches shall be furnished with the The spanner wrenches shall be designed for disassembly and assembly 3.6.2.5 Case and cover. The case and cover shall be manufactur
25、ed in . accordance with DL 410AS200. The cover shall be designed for storage of 3,7 Workmanship. Workmanship shall be in accordance with the switch box and service cable, power cable and two spanner wrenches. requirements of DL 410AS200 and MIL-T-28800. 17 Provided by IHSNot for ResaleNo reproductio
26、n or networking permitted without license from IHS-,-,-MIL-T-85378 47 777770b 0257889 U 4, QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the Performance of all inspection requirements as
27、 specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection requi rements specified herein, un1 esc di sapproved by the Government. The Government reserves the right to perfo
28、rm any of the inspections set forth in the specification where such inspections are deemed necessary to assure suppl ies and services conform to prescribed requirements . 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspe
29、ction (see 4.4) b. Quality conformance inspection (see 4.5) 4.3 Inspection conditions. Unless otherwise specified herein, al 1 inspections shall be performed in accordance with the test conditions specified tn 3.4.10. 4.4 First article inspection. First article inspection shall be made on a test set
30、 representative of the production equipments to be supplied under the contract. First article inspection shall be accomplished under the responsibility of the contractor and shall be conducted in accordance with the approved test procedures (see 4.11 1. Column I of table VI1 1 ists minimum tests req
31、uired for first article inspection. The government inspector and the procuring activity shall be advised when tests are to be conducted so that a representative may be designated to witness or supervise the tests when so desired. Contractors not having adequate facilities to conduct all required tes
32、ts chal I obtain the services of a commercial testing laboratory acceptable to the Government. No first article inspections shall be conducted prior to acceptance of first article test procedure by the procuring activity (see 6.2.2) . 4.4.1 First article test data. The contractor shall make availabl
33、e all data collected in conducting these tests for procuring activity review and acceptance (see 6.2.2). This data including a list of all electrical and electronic parts giving their specified vol tage, and ambient and surface temperatures shall be made available on first production contracts. The
34、ambient and surface temperatures shall be obtained under the extreme high temperature operating condi tion. 4.4.2 Scope of first article tests. First article tests shall include all tests lkted in table VII, column I and any additional tests deemed necessary by the procuring activity to determine th
35、at the test set meets all the requirements of this specification. 18 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-85378 Li7 7779706 0257890 O m O . Q I 1 O -Requi rement Vi cual Exami - nation (3.3, 3.4, 3.4.1) Performance Character- istics
36、(3.5) Workmanshi p (3.7) Envi ronmental (3.4.11) Warm-up time (3.4.12) Power protection (3-4.13 .l) Interference Control (3.4.8) Re1 iabil ity (3.4.3) MIL-T-85378( AS ) TABLE VI I. Test requirements I. First article I nspect i on 4.5.1.1 4.5 l. 2 4.5.1 ;3 4.7 4.5.3 II. Quality Conformance Inspection
37、s Individual (A) 4.5.1.1 4.5.1.2 4.5.1.3 Sampl i ng -(BI 4.5.1.1 4.5.1.2 4.5.1.3 4.5.3.2 4.5.1.1 4.5.1.2 4.5.1.3 Y - 3/ Life (D 1 4.5.1.1 4.5.1.2 4.5.1.3 (See 4.6.1, 4.6.2 and 4.6.3) - i/ Additional individual tests may be requested by the procuring .activity (see 4.5.1 and 6.2.1). - 2/ Sampling tes
38、ts to be performed will be determined by the procuring activity based on first article and individual test data (see 4.5.2.1). - 31 Special tests to be performed will be determined by the procuring activity (see 4.5.4.2). Provided by IHSNot for ResaleNo reproduction or networking permitted without l
39、icense from IHS-,-,-MIL-T-5378 49 999990b 025789L 2 M MIL-T-85378 (AS ) 4.4.3 First article approval. Approval of first article sample shall be by the prscui*ing activity upon satisfactory completion of all tests listed in table VI column I and the first article test report being made available (see
40、 ie2.2). No production test sets shall be delivered prior to the approval of the first article sample. 4.5 Quality conformance inspection. The contractor shall furnish all sainpl es aiid chal 1 be responsible for accompl i shins the qual i ty conformance lnspectson (see 6.2.2). All inspectiton and t
41、estjng shall be under the mpervi cion of the government inspector. Contractors not having testing 76ricilities satisfactory to the procuring activity shall engage the service of - comercial testing laboratory acceptable to the procuring activity. The mtractor chal 1 prepare test reports showing quan
42、ti tative recul ts for all qnality conformance tests (see 6.2.2). Such reports shall be signed by an authorized representative of the contractor or laboratory, as appl icable. Acceptance or approval of material during the course of manufacture shall not construed as a guarantee of the acceptance of
43、the finished pruduct. Quality conformance inspection shall consist of the following tests: a. Individual Tests (see 4.5.1) b. Sampling Tests (see 4.5.2) c. Reliability Assurance Tests (see 4.5.3) d. Special Tests (see 4.5.4) e. Life Tests (see 4.6) 4.5.1 Individual tests. Each test set submitted for
44、 acceptance shall be subjected to the individual tests. These tests shall be adequate to determine compl lance with the requirements of material, workmanship, operational adequacy and reliability. As a minimum, each test set accepted shall have passed the fol 1 owing tests : a. Examination of Produc
45、ts b. Operational Test c. Manufacturing Run-in Test carefully to determine that the material and workmanship requirements have been met. permit the equipment temperature to stabilize and to check sufficient characteristics and record adequate data to assure the equipment operation meets the requirem
46、ents of this specification. 4.5.1.1 Examination if product. Each test set shall be examined 4.5.1.2 Operational test. Each test set shall be operated long enough to 20 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-85378 Li9 a 7799906 0257892
47、4 * MIL-T-55378( AS) 4.5.1.3 Manufacturing run-in test. Each test set shall be operated under . the conditions specified herein for a period of six hours withaut failure. A failure shall be defined as anything which causes malfunctioning of the test set. Only those adjustments will be permitted whic
48、h can bemade by using controls and adjustments that are accessible to the operator during the normal use of. the test set. a. Temperature Ambient room . b. Humidity Ambient room c. Vibration Any selected frequency within the range of 20 to 30 cps (excluding resonant points) and a minimum amplitude o
49、f *3gs The test set shall be vibrated (without vibration isolators) for a period of 10 minutes prior to the beginning of the six-hour period of operation. Where feasible, the test set shall he operated during .this vibration for the purpose of detecting flaws and imperfect workmanship. The direction of vibration should be vertical to the normal mounti
