1、NOT MEASUREMENTSENSITIVEMIL-PRF-5480G1 July 1998 SupersedingMIL-D-5480F1 October 1994PERFORMANCE SPECIFICATIONDATA, ENGINEERING AND TECHNICAL: REPRODUCTIONThis specification is approved for use by all Departments and Agencies of the Department ofDefense1. SCOPE1.1 Scope. This specification covers th
2、e requirements for the production, preparation fordelivery, and shipment of non-digital reproducible and nonreproducible reproductions ofdrawings, associated lists, and related engineering and technical data. The original documentsfrom which these reproductions are produced may be manually or comput
3、er generated and are notaddressed by this specification. For the purposes of this specification, the direct output from adigital source is considered the original from which non-digital reproductions meeting therequirements herein are produced.1.2 Classification.1.2.1 Classes and sizes. Reproduction
4、s are of the following classes and types (see 6.2).1.2.1.1 Class 1 - Nonreproducible (opaque) reproductions.1.2.1.2 Class 2 - Unscaled reproducible (translucent or transparent) reproductions. Thisclass applies to reproducibles of dimensioned, schematic, pictorial, and other drawings which donot requ
5、ire accurate scale of reproduction.1.2.1.3 Class 3 - Scaled reproducible (translucent or transparent) reproductions. Thisclass applies to undimensioned drawings which require accurate scale reproduction.Beneficial comments (recommendations, additions, deletions) and any pertinent data which maybe of
6、 use in improving this document should be addressed to: MSG/ILMP, 4027 Colonel GlennHwy, Suite 300, Dayton OH 45431-1672 by using the Standardization Document ImprovementProposal (DD Form 1426) appearing at the end of this document or by letter.AMSC N/A AREA DRPRDISTRIBUTION STATEMENT A: Approved fo
7、r public release; distribution is unlimited.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-5480G21.2.1.4 Types. Reproduced data are further designated as full size or reduced sizereproductions.a. Type A Full size reproductionsb. Type B Reduc
8、ed size reproductions1.2.1.5 Media. Data reproductions are accomplished using standard materials andprocesses which will provide reproductions meeting the performance requirements of thisspecification.2. APPLICABLE DOCUMENTS2.1 General. The documents listed in this section are specified in sections
9、3 and 4 of thisspecification. This section does not include documents cited in other sections of this specificationor recommended for additional information or as examples. While every effort has been made toensure the completeness of this list, document users are cautioned that they must meet allsp
10、ecified requirements cited in sections 3 and 4 of this specification, whether or not they arelisted.2.2 Non-Government publications. The following document(s) form a part of thisdocument to the extent specified herein. Unless other wise specified, the issues of the documentswhich are DOD adopted are
11、 those listed in the issue of the DoDISS cited in the solicitation.Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of thedocuments cited in the solicitation. (see 6.2)AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)ANSI Y14.1 Decimal Inch Drawing Sheet Size
12、 and FormatASME Y14.1M Metric Drawing Sheet Size and Format(Application for copies should be addressed to the American Society of MechanicalEngineers, 345 East 47th Street, New York, NY 10017-2392)2.3 Order of preference. In the event of a conflict between the text of this documentand the references
13、 cited herein, the text of this document takes precedence. Nothing in thisdocument, however, supersedes applicable laws and regulations unless a specific exemption hasbeen obtained.3. REQUIREMENTS3.1 General. All drawing and data reproductions shall meet the following requirements.Materials and proc
14、esses shall be of a commercial quality suitable for the intended purpose.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-5480G33.2 Detail Requirements.3.2.1 Legibility and contrast. Legibility and contrast of reproductions shall be such thate
15、very line, number, letter, and character is clearly legible and readable.3.2.2 Reproductive quality. Class 2 and 3 reproductions shall be of such clarity as toproduce fourth generation reproducibles (see 6.3.2) which will meet the legibility requirementsspecified herein.3.2.2.1 Class 3. Reproduction
16、s shall be of high-contrast, transparent or translucentmaterial, having allowable tolerance and stability characteristics within the following limits.a. Stability. Changes in linear dimensions shall not exceed 0.00001 inch per inch(0.00001mm per mm) per degree Fahrenheit (.6 degree Celsius) when the
17、 material, conditioned at80 degrees Fahrenheit (26.7 degrees Celsius), is exposed to 220 degrees Fahrenheit (104 degreesCelsius) for one hour and returned to the original condition temperature. Changes in lineardimensions shall not exceed 0.00001 inch per inch (0.00001mm per mm) per percent relative
18、humidity when the material, conditioned at 10% relative humidity, is exposed to 98% relativehumidity for twenty four hours and returned to the original conditioning relative humidity.b. Allowable tolerance. The thermal and hygroscopic coefficients of linear expansionshall be such that the allowable
19、overall tolerance between check points at extremities of the sheet(length or width direction) shall not exceed +0.015 inch (in 144 inches) or +0.38mm (in3650mm) when exposed to a 7 degree Fahrenheit or 3.8 degree Celsius rise or drop intemperature, or a 7% rise or drop in relative humidity under nor
20、mal room conditions.Reproducibles shall be marked in the right-hand corner, adjacent to or above the title block, perthe example shown in figure 1, and the atmospheric conditions shall be recorded at the time ofreproduction.REPRODUCTION CONDITIONSRelative Humidity: Date:Temperature: Checked By:c. Ca
21、re and Handling. In order to maintain the stability requirements defined above,reproducibles shall be rolled to a minimum diameter of 3 inches (76mm).d. Clarity. Lettering and linework shall be clear, legible, and suitable for reproduction.3.3 Nonreproducible reproductions. Class 1 reproductions sha
22、ll be direct reading andshall conform to 3.2.1.3.4 Reproducible reproductions. Class 2 and 3 reproductions shall be direct readingand shall conform to 3.2.1. They shall be prepared on translucent or transparent material andpermit a minimum of 150 acceptable direct reading reproductions to be made fr
23、om them. Thesereproductions shall be capable of being reproduced on continuous reproduction equipmentProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-5480G4without sorting for machine or printing speed to secure satisfactory reproduction. The
24、processesand materials used shall insure reproductions can be kept for a minimum of two years withoutdeterioration .3.5 Reduced size reproductions. Reduced size reproductions (Type B) shall be directreading. Reduction shall be to one-half the size of the original drawing but no smaller than “A”size
25、(8-1/2 by 11 inches) or A4 size (210 by 297 mm). Reduced size reproducibles shall meet therequirements of 3.4 and shall not exceed 24 by 24 inches or 610 by 610 mm. Drawings exceedingapproximately 90 inches or 2280 mm shall be photographed in sections from right to left, allowingfor an overlap of 1
26、inch or 25mm on each section. When drawings are reproduced in sections, thedrawing and section number shall appear on each section.3.5.1 Size identification. Reduced size reproductions and related shipping lists shall beclearly marked to indicate the original and reduced sizes. The regular size lett
27、er of the drawingshall be indicated, followed by a slant and the letter designating the reduced size drawing (e.g.“D/B” where “D” is the original size of the drawing, and “B” is the reduced size or “A1/A3”where “A1” is the original size of the drawing and “A3” is the reduced size). On the reproducti
28、ona supplemental block shall contain the marking and be located as close as practicable to theoriginal size designator in the title block without obscuring any aspect of the drawing content.Shipping lists shall include the marking in the size column.3.5.2 Flat or basic sizes. Flat size drawings B th
29、ru F, and basic size drawings A3 thruA0, shall be reduced only to the sizes indicated in ASME Y14.1 or ASME Y14.1M respectively.In no case will the drawing be reduced to less than A size for decimal inch drawing sizes, or A4size for metric drawing sizes.3.5.3 Roll, elongated, or extra elongated size
30、s. Reduced roll, elongated, or extraelongated size drawings shall be identified by the nearest applicable size designation. However, ifthe original roll size drawing is not, or cannot be, reduced to a flat size for decimal inch drawingsor basic size for metric size drawings due to loss of legibility
31、, the reduced size of the drawing willbe denoted as “R” (e.g. “J/R” or “A1X3/R” where “J” or “A1X3” is the original size of thedrawing, and “R” is the roll or elongated size reduction).3.6 Preparation. Reproducible reproductions shall be made by any commercial method(tracing, X-ray, contact, photogr
32、aphic, etc.) providing all requirements of this specification aremet.3.6.1 Class 3, Type A. Full size reproducibles shall not exceed 60 by 144 inches or 1525by 3650mm including margin space. Drawings exceeding these dimensions shall be furnished insectioned reproducibles, reading from right to left,
33、 allowing for a minimum 2 inch or 50mmoverlap on each section. When drawings are reproduced in sections, each section shall include thedrawing and section numbers.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-5480G53.6.2 Class 3, Type B. Wh
34、en reduced size reproductions are made through the use ofphotographic techniques, the negatives produced shall be sufficiently accurate to permit makingfull-scale reproduction material within manufacturing tolerances.3.7 Reproduction accuracy verification. All Class 3 reproducibles shall utilize one
35、 ofthe following methods to provide for reproduction accuracy verification.3.7.1 Trammel points. Each negative or reproduced drawing section shall include aminimum of four trammel points rectangularly located so that trammels may be applied verticallyand horizontally. Dimensions from trammel point t
36、o trammel point shall be indicated.3.7.2 Control dimensions. Each negative or reproduced drawing section shall includesuitable control dimensions provided by means of grid lines, check points, or other identifyinginformation, so located that size may be checked vertically, horizontally, and diagonal
37、ly.4.VERIFICATION4.1 Inspection. The reproductions shall be inspected for the following:a. Compliance with the requirements of this specification;b. Legibility and reproducibility;c. Size identification marking for reduced sizes;d. Reproduction accuracy for Class 3 reproductions;e. Method for reprod
38、uction accuracy verification for Class 3 reproductions.4.2 Material inspection. The packaging, packing, and marking of the reproducible andnonreproducible material shall be inspected to verify conformance to the requirements herein.5. PACKAGING5.1 Packaging. For acquisition purposes, the packaging r
39、equirements shall be asspecified in the contact or order (see 6.2.1). when actual packaging of materiel is to be performedby DoD personnel, these personnel need to contact the responsible packaging activity to ascertainrequisite packaging requirements. Packaging requirements are maintained by the In
40、ventoryControl Points packaging activity within the Military Department or Defense Agency, or withinthe Military Departments System Command. Packaging data retrieval is available from themanaging Military Departments or Defense Agencys automated packaging files, CD-ROMproducts, or by contacting the
41、responsible packaging activity.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-5480G66. NOTES(This section contains information of a general or explanatory nature that may be helpful,but is not mandatory.)6.1 Intended use. This specification
42、is to be applied to contracts which acquire non-digital reproductions of drawings and related data.6.2 Acquisition Documents. Acquisition documents must specify the following:a. Title, number, and date of this specification.b. Issue of DoDISS to be cited in the solicitation and, if required, the spe
43、cific issue ofindividual documents referenced (see 2.1).c. Classes, and types as applicable, of reproductions required (see 1.2.1).d. Reduced size reproductions, when specified (see 3.5).e. Any other desired options offered herein.6.2.1 Packaging requirements. Government Buying Activities should con
44、sider thefollowing.a. Separate by sets or models with shipments containing more than one set of data, ordata for more than one model of aircraft, engine, tank, etc., segregated by sets or models andarranged numerically by size. Reflect groupings of data on shipping lists (see 6.2.1.2).b. Class 1 rep
45、roductions may be folded for ease of shipment to size A for decimalinch size drawings and size A4 for metric size drawings.c. Segregate Class 2 and 3 reproducible reproductions of the same size, in sizes D orsmaller, or A1 or smaller, by size in flat packs. Sizes larger than D or A1 should be rolled
46、 to aminimum diameter of 3 inches, or 75mm respectively, and enclosed in a suitable container.d. Enclose reproducible photographic negatives in individual standard size envelopessuitable for permanent files and include the drawing number on the outside in the upper right-handcorner. Negatives must n
47、ot be rolled or folded.6.2.1.1 Classified and export controlled data.a. Separate shipments of classified data from those of unclassified data. Forsafeguarding of classified information and marking of shipping containers, utilize the guidance ofDOD 5220.22-M and MIL-STD-129 respectively.Provided by I
48、HSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-5480G7b. Unclassified data subject to export control comprises a separate shipment andshould not be interfiled with other unclassified data. Apply the shipping container marking criteriaof MIL-STD-129.6.2.1.
49、2 Shipping lists. Shipping lists, when specified, must identify all data beingfurnished in each shipment with one copy in each shipment and an additional copy forwarded withthe letter of transmittal. Shipping lists provide the model/type designator, item name, contractnumber(s), and commercial and government entity (CAGE) code. Shipments incorporatingengineering data for more than one model of aircraft, engine, etc. (see 6.2.1.a), should beidentified by
