1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 09 53 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 09 53AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM02/10
2、PART 1 GENERAL1.1 REFERENCES1.2 ADMINISTRATIVE REQUIREMENTS1.3 SUBMITTALS1.4 TOOLS AND SPARE PARTS1.5 EXPERIENCE AND QUALIFICATIONS1.6 WARRANTYPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.1.1 Pump Control Panel (PCP) and Components2.1.2 Ventilation System2.1.3 Ground Bar2.1.4 Standard Indicator Light
3、s2.1.5 Selector Switches2.1.6 Pushbuttons2.1.7 Relays2.1.8 Nameplates2.1.9 Transient Voltage Surge Suppression Devices2.1.10 Terminal Blocks2.1.11 Circuit Breakers2.1.12 Uninteruptable Power Supplies2.1.13 Miscellaneous Power Supplies2.1.14 Alarm Annunciator2.1.15 Alarm Horns2.1.16 Laptop Computer2.
4、1.16.1 Hardware2.1.16.2 Software2.1.17 Personal Computer (PC)2.1.17.1 Hardware2.1.17.2 Software2.1.18 Laser Printer2.1.19 FCC Computer2.1.19.1 Hardware2.1.19.2 SoftwareSECTION 33 09 53 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2 PROGRAM
5、MABLE LOGICAL CONTROLLER (PLC) HARDWARE AND SOFTWARE2.2.1 General2.2.2 Central Processing Unit Module2.2.3 Power Supply Module2.2.4 Program Storage/Memory Requirements2.2.5 Input/Output (I/O) Modules2.2.6 Interfacing2.2.7 Program Requirements2.2.8 Diagnostics2.3 GRAPHICS DISPLAY PANEL2.3.1 Enclosure
6、2.3.2 Display Presentation2.3.3 Digital Flow and Pressure IndicatorsPART 3 EXECUTION3.1 PUMP CONTROL PANEL (PCP) AND COMPONENTS3.1.1 General3.1.2 Wiring3.1.3 Certified Pump Control Panel (PCP) Shop Test Report3.1.4 Ventilation System3.1.5 Grounding3.1.6 Indicator Lights, Switches, and Pushbuttons3.1
7、.7 Transient Voltage Surge Suppression Devices3.1.8 Terminal Blocks3.1.9 Circuit Breakers3.1.10 Uninteruptable Power supplies3.1.11 Power Supplies3.1.12 Alarm Annunciator and Horns3.1.12.1 Non-critical Alarms3.1.12.2 Critical Alarms3.1.12.3 Alarm Sequence3.1.13 Personal Computer3.1.13.1 Screen Numbe
8、r 13.1.13.2 Screen Number 23.1.13.3 Screen Number 33.1.13.4 Screen Number 43.1.13.5 Screen Number 53.1.13.6 Screen Number 63.1.13.7 Screen Number 73.1.13.8 Screen Number 83.1.13.9 Screen Number 93.1.14 Laptop Computer3.2 PROGRAMMABLE LOGICAL CONTROLLER (PLC) HARDWARE AND SOFTWARE3.2.1 General3.2.2 P
9、rograms3.3 GRAPHICS DISPLAY PANEL3.4 GRAPHICS DISPLAY SCREEN3.4.1 General3.4.2 Display Presentation3.4.3 Process Schematic3.4.4 Digital Flow and Pressure Indicators3.5 INSTALLATION3.5.1 Shop Drawing3.5.2 System Start-Up and Testing3.5.3 Training Plan for Instructing Personnel3.6 PLC CONTROL SYSTEM S
10、EQUENCE OF OPERATION3.6.1 Abbreviations3.6.2 Operating TanksSECTION 33 09 53 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.6.2.1 Level Control3.6.2.2 Level Control3.6.2.3 Outlet Valve3.6.3 Product Recovery Tank3.6.3.1 Fuel Transfer Pump (FT
11、P)3.6.3.2 Overfill Valve (OV)3.6.3.3 High Level Alarm3.6.3.4 High-High Level Alarm3.6.3.5 Leak Detection3.6.4 Fueling Pumps (FP)3.6.5 Flow Switch, Fueling Pump3.6.6 Transmitters3.6.6.1 Pressure Indicating Transmitter (PIT)3.6.6.2 Differential Pressure Transmitter (DPT)3.6.6.3 Pressure Sensors (PS)3.
12、6.7 Control Valves3.6.7.1 Defuel/Flush Valve (D/FV)3.6.7.2 Pressure Control Valve (PCV)3.6.7.3 Backpressure Control Valve (BPCV)3.6.8 Safety Circuit3.6.8.1 Emergency Stop Status3.6.8.2 Emergency Shutoff Valves (ESO) Status3.6.8.3 Circuit Power Status3.6.9 Pump Control Panel3.6.9.1 CPU Faults3.6.9.2
13、Input Select Switch3.6.9.3 Mode Select Switch3.6.9.4 Lead Pump Selector Switch3.6.9.5 PCP Temperature Alarm3.7 OPERATING PROGRAM REQUIREMENTS3.8 AUTOMATIC MODE - IDLE CONDITION3.9 AUTOMATIC MODE - REFUELING CONDITION3.10 AUTOMATIC MODE - DEFUELING CONDITION3.11 FLUSH MODE3.12 TIGHTNESS TEST MODE3.13
14、 OFF MODE3.14 MANUAL OPERATION OF FUELING PUMPS3.15 4-VALVE MANIFOLD SUPERVISION- End of Section Table of Contents -SECTION 33 09 53 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 09 53 (February 2010)-P
15、reparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 33 09 53AVIATION FUEL PUMP CONTROL AND ANNUNCIATION SYSTEM02/10*NOTE: This guide specification covers the requirements for the Pump Control and Annunciation System for aircra
16、ft refueling systems constructed to the requirements of the DOD Type III Hydrant Refueling System Standards. DoD Type III systems shall conform to Standard Design 078-24-28 PRESSURIZED HYDRANT FUELING SYSTEM (TYPE III). DoD Type IV/V systems shall conform to Standard Design 078-24-29 AIRCRAFT DIRECT
17、 FUELING SYSTEM (TYPE IV) DESIGN.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or
18、 not brackets are present.Comments and suggestion on this specification are welcome and should be directed to the technical proponent of the specification. A listing of the technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to
19、a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organ
20、ization, designation, date, and title.SECTION 33 09 53 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the ref
21、erence in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The pub
22、lications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only.INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)IEEE C37.90 (2005) Standard for Relays and Relay Systems Associated With Electric Power Ap
23、paratusIEEE C62.41 (1991; R 1995) Recommended Practice on Surge Voltages in Low-Voltage AC Power CircuitsISA - INTERNATIONAL SOCIETY OF AUTOMATION (ISA)ISA 18.1 (1979; R1992) Annunciator Sequences and SpecificationsNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA 250 (2008) Enclosures for El
24、ectrical Equipment (1000 Volts Maximum)NEMA IA 2 (2005) Programmable Controllers - Parts 1 thru 8NEMA ICS 1 (2000; R 2005; R 2008) Standard for Industrial Control and Systems: General RequirementsNEMA ICS 2 (2000; Errata 2006; R 2005; Errata 2008) Standard for Controllers, Contactors, and Overload R
25、elays Rated 600 VNEMA ICS 4 (2005) Terminal BlocksNEMA ICS 6 (1993; R 2001; R 2006) Standard for EnclosuresNEMA LS 1 (1992; R 2000) Low Voltage Surge Protective DevicesSECTION 33 09 53 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NATIONAL FI
26、RE PROTECTION ASSOCIATION (NFPA)NFPA 70 (2008; AMD 1 2008) National Electrical CodeU.S. FEDERAL COMMUNICATIONS COMMISSION (FCC)FCC Part 15 Radio Frequency Devices (47 CFR 15)UNDERWRITERS LABORATORIES (UL)UL 1012 (2005; R 2008 thru 2009) Standard for Power Units Other than Class 2UL 1449 (2006; R 199
27、8 thru 2009) Standard for Surge Protective DevicesUL 508 (1999; R 1999 thru 2008) Standard for Industrial Control Equipment1.2 ADMINISTRATIVE REQUIREMENTSa. Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM applies to this section, with the additions and modifications specified herein. The Hydrant Fueli
28、ng System consists of fueling pumps that pump fuel to a Hydrant Hose Truck Check-out Pad, Truck Fill Stands, and fuel pits located on the airfield apron. Automatic pump starts and stops are based on system pressure and flow.b. Programmable Logic Controllers (PLCs) receive information from pressure t
29、ransmitters and other devices to control the pumps and control valves. There are two PLCs that are connected in a redundant configuration, to assure continued operation of the Hydrant fueling System even if either PLC (but not both) fails. The Hydrant Fueling System also includes above ground fuel s
30、torage tanks and a product recovery tank.c. The pump control panel, personal computer, graphic display panel, and annunciator are located in the Control Room of the Pumphouse. The control system shall be furnished by a single supplier. See 33 52 43.11AVIATION FUEL MECHANICAL EQUIPMENT for other requ
31、ired components of the control system. The control system supplier shall be responsible for providing a fully functional control system, in accordance with the drawings and specifications, including the field devices. Installation shall be in accordance with NFPA 70.d. Submit six copies of Operation
32、 and Maintenance Manuals, within 7 calendar days following the completion of factory tests. Installation, Operation, and Maintenance manuals for all equipment supplied shall be furnished following the completion of shop tests and shall include:1). Pump Control Panel including interior and exterior e
33、quipment layout. Complete guide outlining step-by-step procedures for system startup and operation.2). All documents previously submitted and approved with all comments and field changes annotated. Complete description of the sequence of operation including that described in PART 3 and any subsystem
34、s not controlled by the PLC (e.g. annunciator panel, EPDS, etc.).SECTION 33 09 53 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3). Complete listing of all programming of the PLCs, laptop computer, and Personal Computer.4). Complete relay lad
35、der logic diagrams, PLC input/output diagrams and control power distribution diagrams for the complete control system.5). Complete troubleshooting guide, which lists possible operational problems and corrective action to be taken, including all as-built conditions.e. Submit documents demonstrating t
36、he accuracy and completeness of the list of material and components, that items proposed comply fully with contract requirements, and are otherwise suitable for the application indicated. Documents shall consist of all data or drawings published by the manufacturer of individual items listed includi
37、ng manufacturers descriptive and technical literature, performance data, catalog cuts, and installation instructions. Submit additional material if the listed items are not adequate to identify intent or conformance to technical requirements. Provide typed and electronic copies of these lists for ap
38、proval. Any delays associated with resubmittals of incomplete or ambiguous initial submittals will be the Contractors responsibility.f. Documents shall be bound in a suitable binder adequately marked or identified on the spine and front cover. A table of contents page shall be included and marked wi
39、th pertinent contract information and contents of the manual. Tabs shall be provided to separate different types of documents, such as catalog ordering information, drawings, instructions, and spare parts data. Index sheets shall be provided for each section of the manual when warranted by the quant
40、ity of documents included under separate tabs or dividers.1.3 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required
41、 for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system
42、. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Co
43、des for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the SECTION 33 09 53 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Dist
44、rict Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army project
45、s.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval. information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Governm
46、ent. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsShop Drawing; G; G, _.SD-03 Product DataPump Control Panel (PCP) and Components; G; G, _.Programmable Logical Controller (PLC) Hardware and Software; G; G, _.Personal Computer (PC); G; G, _.Laptop Computer;
