BS EN 14677-2008 Safety of machinery - Secondary steelmaking - Machinery and equipment for treatment of liquid steel《机械安全 次等钢标记 液态钢的处理用机械和设备》.pdf

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1、BRITISH STANDARDBS EN 14677:2008Safety of machinery Secondary steelmaking Machinery and equipment for treatment of liquid steelICS 77.180g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g

2、38g50g51g60g53g44g42g43g55g3g47g36g58BS EN 14677:2008This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 May 2008 BSI 2008ISBN 978 0 580 61211 4National forewordThis British Standard is the UK implementation of EN 14677:2008.The UK participati

3、on in its preparation was entrusted to Technical Committee MCE/23, Safety of metal producing mills.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are resp

4、onsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 14677April 2008ICS 77.180English VersionSafety of machinery - Secondary st

5、eelmaking - Machinery andequipment for treatment of liquid steelScurit des machines - Mtallurgie secondaire - Machineset quipements pour traitement dacier liquideSicherheit von Maschinen- Sekundrmetallurgie -Maschinen und Anlagen zur Behandlung von FlssigstahlThis European Standard was approved by C

6、EN on 23 February 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards

7、 may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the

8、CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherland

9、s, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any f

10、orm and by any means reservedworldwide for CEN national Members.Ref. No. EN 14677:2008: EEN 14677:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 5 2 Normative references 6 3 Terms and definitions .8 4 List of significant hazards 10 5 Safety requirements and/or measures 11 5.1 General des

11、ign requirements.11 5.1.1 General11 5.1.2 Site inspection .11 5.1.3 Linked equipment 11 5.1.4 Safety layout.12 5.1.5 Access 12 5.1.6 Safety control system .13 5.1.7 Electrical power supply.13 5.1.8 Electrical low voltage supply13 5.1.9 Fluid systems carrying or containing fluids .13 5.1.10 Hydraulic

12、, pneumatic, gas, cooling and lubrication systems.13 5.1.11 Ergonomic principles 14 5.1.12 Harmful areas.14 5.1.13 Personal protective equipment 15 5.1.14 Warning devices and safety signs.15 5.1.15 Operators positions.15 5.1.16 Local control box.16 5.1.17 Loss of energy .16 5.1.18 Media supply and d

13、ischarge.16 5.1.19 Exchange of lances .16 5.1.20 Surface temperatures, heat radiation 16 5.1.21 Fluids to be discharged to drains 16 5.1.22 Electrode clamp .17 5.1.23 Grounding of mechanical ladle furnace parts 17 5.1.24 Emergency stop.17 5.1.25 Fire protection17 5.2 List of significant hazards, haz

14、ardous situations, safety requirements and/or measures17 5.2.1 General18 5.2.2 Material addition equipment.19 5.2.3 Blowing equipment21 5.2.4 Positioning of equipment22 5.2.5 Stirring equipment.25 5.2.6 Vacuum pump/ventilation equipment26 5.2.7 Vacuum vessel equipment28 5.2.8 Media handling equipmen

15、t .29 5.2.9 Deslagging equipment 31 5.2.10 Electrical heating equipment31 5.2.11 Temperature measuring and sampling equipment 34 5.3 Special requirements for explosion prevention and protection .34 5.4 Noise reduction as a safety requirement 35 5.4.1 Noise sources 35 5.4.2 Noise reduction at source

16、by design.35 BS EN 14677:2008EN 14677:2008 (E) 3 5.4.3 Noise reduction by protective measures35 5.4.4 Noise reduction by information .35 6 Verification of the safety requirements and/or measures.36 7 Information for use36 7.1 Signs and warning devices 36 7.2 Accompanying documents.36 7.2.1 Instructi

17、on handbook36 7.2.2 Machine/equipment declaration.36 7.2.3 Instruction for transportation and assembly36 7.2.4 Information about commissioning and dismantling of the equipment .37 7.2.5 Operating instructions concerning the equipment37 7.2.6 Maintenance manual .39 7.3 Minimum marking39 7.4 Training

18、of personnel40 Annex A (normative) Noise test code .41 A.1 Introduction41 A.2 Determination of A-weighted sound power level.41 A.3 Determination of A-weighted emission sound pressure levels42 A.3.1 Determination of the emission sound pressure level at specified measuring points .42 A.3.2 Determinati

19、on of the emission sound pressure level at work stations .42 A.4 Measurement uncertainty.42 A.5 Operating conditions 42 A.6 Information to be recorded and reported43 A.7 Declaration and verification of noise emission values .43 A.8 Examples for workstations at RH-process with ladle furnace44 Annex B

20、 (informative) Examples for secondary steelmaking equipment.46 Annex C (informative) Examples of secondary steelmaking processes.48 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC49 Annex ZB (informative) Relationship between

21、 this European Standard and the Essential Requirements of EU Directive 2006/42/EC50 Annex ZC (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC51 Bibliography52 Figures Figure C.1 Examples of secondary steelmaking processes .48 Tables Tab

22、le 1 List of significant hazards, hazardous situations, safety requirements and/or measures 18 Table 2 Examples for operating instructions38 Table A.1 Example of declared dual-number noise emission values for work stations and specified measuring points 45 BS EN 14677:2008EN 14677:2008 (E) 4 Forewor

23、d This document (EN 14677:2008) has been prepared by Technical Committee CEN/TC 322 “Equipment for making and shaping of metals”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorse

24、ment, at the latest by October 2008, and conflicting national standards shall be withdrawn at the latest by October 2008. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identif

25、ying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annex ZA, ZB and ZC, whi

26、ch are an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany,

27、Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 14677:2008EN 14677:2008 (E) 5 Introduction This European Standard is a type C standard as state

28、d in EN ISO 12100. The machines and equipment concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provision of this type C standard are different from those which are stated in type A or B standards, the pr

29、ovisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. Where for clarity an example of a preventive measure is given in this European Standard, this should not be

30、en considered as the only possible solution. Any other solution leading to the same risk reduction is permissible if an equivalent level of safety is achieved. 1 Scope This European Standard specifies the general safety requirements for secondary steelmaking machinery and equipment (SSE) as defined

31、in 3.1 to treat liquid steel. This European Standard covers machinery and equipment involved in the treatment process of liquid steel under vacuum or atmospheric pressure. This European Standard deals with all significant hazards, hazardous situations and events pertinent to SSE, when used as intend

32、ed and under conditions foreseen by the manufacturer, but also includes foreseeable faults and malfunctions in case of misuse. This European Standard specifies the requirements to ensure the safety of persons which are to be met during the design, assembly, transport, commissioning, operation, maint

33、enance and decommissioning of the equipment. This European Standard assumes that SSE are operated and maintained by adequately trained and competent personnel. Manual intervention for setting, adjustment and maintenance is accepted as part of the normal use of the equipment. NOTE 1 Annex B shows exa

34、mples of SSE. The following equipment is not covered by the scope of this European Standard: cranes; fork lift trucks or other transporting equipment; ladles; equipment for relining and preheating in the relining area; burners according to EN 746-2; dust and fume exhaust systems. NOTE 2 Significant

35、hazards and hazardous situations due to transporting/positioning of heavy components, e. g., by cranes (e. g., ladles, vessels, covers) are considered in this standard (see 5.2.3). This European Standard is not applicable to SSE manufactured before the date of publication of this standard in the Off

36、icial Journal. BS EN 14677:2008EN 14677:2008 (E) 6 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including

37、any amendments) applies. EN 294, Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and genera

38、l principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 620:2002, Continuous handling equipment and systems Safety and EMC requirements for fixed belt conveyors for bulk materials EN 746-2; Industrial thermoprocess

39、ing equipment Part 2: Safety requirements for combustion and fuel handling systems EN 811, Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 894-3, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Cont

40、rol actuators EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 981, Safety of machinery Systems of auditory and visual danger and information signals EN 982:1996, Safety of machinery Safety requirements for fluid power system

41、s and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 1037, Safety of machinery Prevention of unexpected start-up EN 1088, Safety of machinery Interlocking devices associated with guards - Principles for desi

42、gn and selection EN 1127-1, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology EN 1837, Safety of machinery - Integral lighting of machines EN 12094-1, Fixed firefighting systems Components for gas extinguishing systems Part 1: Require-ments and test met

43、hods for electrical automatic control and delay devices EN 12464-1, Light and lighting Lighting of work places Part 1: Indoor work places EN 13463-1:2001, Non-electrical equipment for potentially explosive atmospheres Part 1: Basic method and requirements EN 13463-5, Non-electrical equipment intende

44、d for use in potentially explosive atmospheres Part 5: Protection by constructional safety “c“ BS EN 14677:2008EN 14677:2008 (E) 7 EN 13478, Safety of machinery Fire prevention and protection prEN 15004-1, Fixed firefighting systems - Gas extinguishing systems - Part 1: Design, installation and main

45、tenance (ISO 14520-1, modified) EN 50171, Central power supply systems EN 60079-0, Electrical apparatus for explosive gas atmospheres Part 0: General requirements (IEC 60079-0:2004, modified) EN 60079-101), Electrical apparatus for explosive gas atmospheres Part 10: Classification of hazardous areas

46、 (IEC 60079-10:2002) EN 60079-14, Electrical apparatus for explosive gas atmospheres Part 14: Electrical installations in hazardous areas (other than mines) (IEC 60079-14:2002) EN 60204-1:2006, Safety of machinery Electrical equipment for machines Part 1: General requirements (IEC 60204-1:2005, modi

47、fied) EN 60519-4:2006, Safety in electroheat installations Part 4: Particular requirements for arc furnace installations (IEC 60519-4:2006) EN 61241-10, Electrical apparatus for use in the presence of combustible dust Part 10: Classification of areas where combustible dust are or may be present (IEC

48、 61241-10:2004) EN 61241-14, Electrical apparatus for use in the presence of combustible dust Part 14: Selection and installation (IEC 61241-14:2004) EN 61310-1, Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995)

49、 EN 61310-2, Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking (IEC 61310-2:1995) EN ISO 4871:1996, Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 7731, Ergonomics - Danger signals for public and work areas - Auditory danger signals (ISO 7731:2003) EN ISO 11064-1, Ergonomic design of control centres Part 1: Principles for the design of control centres (ISO 11064-1:2000)

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