1、BSI Standards PublicationEarth-moving machinery Laboratory evaluations of protective structures Specifications for deflection-limiting volumeBS EN ISO 3164:2013 Incorporating corrigendum March 2016National forewordThis British Standard is the UK implementation of EN ISO 3164:2013. It supersedes BS E
2、N ISO 3164:2008 which is withdrawn.The UK participation in its preparation was entrusted by Technical CommitteeB/513, Construction equipment and plant and site safety, to SubcommitteeB/513/1, Earth moving machinery (International).A list of organizations represented on this subcommittee can be obtai
3、ned onrequest to its secretary.This publication does not purport to include all the necessary provisions of acontract. Users are responsible for its correct application. The British Standards Institution 2016Published by BSI Standards Limited 2016ISBN 978 0 580 92637 2ICS 53.100Compliance with a Bri
4、tish Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of the StandardsPolicy and Strategy Committee on 31 May 2013.Amendments/corrigenda issued since publicationBRITISH STANDARDBS EN ISO 3164:2013Date Text affectedImplementation of CEN/CEN
5、ELEC correction notice 26 June 2013: In Annex ZA, reference is now made specifically to Essential Requirements 3.4.3 and 3.4.431 March 2016 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 3164 May 2013 ICS 53.100 Supersedes EN ISO 3164:2008English Version Earth-moving machinery - Laboratory
6、 evaluations of protective structures - Specifications for deflection-limiting volume (ISO 3164:2013) Engins de terrassement - tude en laboratoire des structures de protection - Spcifications pour le volume limite de dformation (ISO 3164:2013) Erdbaumaschinen - Prfung von Schutzaufbauten - Verformun
7、gsgrenzbereich (ISO 3164:2013) This European Standard was approved by CEN on 14 March 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date
8、lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation un
9、der the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former
10、 Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EU
11、ROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 3164:2013: EForeword This document (EN ISO 3164:2013) has been prep
12、ared by Technical Committee ISO/TC 127 “Earth-moving machinery“ in collaboration with Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, eith
13、er by publication of an identical text or by endorsement, at the latest by November 2013, and conflicting national standards shall be withdrawn at the latest by November 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN an
14、d/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 3164:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of
15、 EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium,
16、 Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerlan
17、d, Turkey and the United Kingdom. Endorsement notice The text of ISO 3164:2013 has been approved by CEN as EN ISO 3164:2013 without any modification. iiEN ISO 3164:2013 (E) BS EN ISO 3164:2013EN ISO 3164:2013 (E) Annex ZA (informative) Relationship between this European Standard and the Essential Re
18、quirements of EU Directive 2006/42/EC This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association to provide one means of conforming to Essential Requirements of the New Approach Directive 2006/42/EC on machinery. Once this
19、 standard is cited in the Official Journal of the European Union under that Directive and has been implemented as a national standard in at least one Member State, compliance with the normative clauses of this standard confers, within the limits of the scope of this standard, a presumption of confor
20、mity with the relevant Essential Requirements 3.4.3 and 3.4.4 of that Directive and associated EFTA regulations. WARNING: Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this standard. iiiBS EN ISO 3164:2013ISO 3164:2013(E) ISO 2013 All righ
21、ts reserved ivContents Page1 Scope . 12 Normative references 13 Terms and definitions . 14 DLV dimensions, use and accuracy 25 Location of DLV . 2BS EN ISO 3164:2013INTERNATIONAL STANDARD ISO 3164:2013(E)Earth-moving machinery Laboratory evaluations of protective structures Specifications for deflec
22、tion-limiting volume1 ScopeThis International Standard specifies the deflection limiting volume (DLV) to be used when performing laboratory evaluations of structures which provide protection to operators of earth-moving machinery as defined in ISO 6165.2 Normative referencesThe following documents,
23、in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3411:2007, Earth-moving machi
24、nery Physical dimensions of operators and minimum operator space envelopeISO 5353:1995, Earth-moving machinery, and tractors and machinery for agriculture and forestry Seat index pointISO 6165, Earth-moving machinery Basic types Identification and terms and definitions3 Terms and definitionsFor the
25、purposes of this document, the following terms and definitions apply.3.1deflection-limiting volumeDLVapproximation of a large seated operator as defined in ISO 34113.1.1orthogonal DLVDLV (3.1) that is an orthogonal approximation of an operatorNote 1 to entry: See Figure 1.3.1.2rounded DLVorthogonal
26、DLV (3.1.1) with corners rounded to approximate the curvature of the operator (e.g. head, shoulders)Note 1 to entry: See Figure 2.3.1.3orthogonal top head plane270 mm by 330 mm rectangular horizontal surface used with the rounded DLV (3.1.2) to replicate the top horizontal surface of the orthogonal
27、DLV (3.1.1)Note 1 to entry: See Figure 3. ISO 2013 All rights reserved 1BS EN ISO 3164:2013ISO 3164:2013(E)Note 2 to entry: This top head plane is to be used with the rounded DLV when testing a FOPS (falling-object protective structure).3.2seat index pointSIPpoint on the central vertical plane of th
28、e seat as determined by ISO 53533.3locating axisLAhorizontal axis for positioning the DLV (3.1) with respect to the SIP (3.2)4 DLV dimensions, use and accuracy4.1 The dimensions of the orthogonal DLV shall be as shown in Figure 1 and the dimensions of the rounded DLV as shown in Figure 2.4.2 The dim
29、ension from the SIP to the rear boundary of the DLV assumes that the seat has 150 mm foreaft adjustment. The 210 mm dimension shall be reduced from 210 mm to 135 mm if the seat does not have any foreaft adjustment. If the foreaft seat adjustment is less than 150 mm, the 210 mm dimension shall be red
30、uced by one half of the difference between 150 mm and the actual foreaft seat adjustment.4.3 ROPS (roll-over protective structure) and TOPS (tip-over protective structure) testing shall use either the rounded or the orthogonal DLV. FOPS (falling-object protective structure) testing shall use the ort
31、hogonal DLV or the rounded DLV with an added orthogonal top head plane.4.4 During lateral loading for TOPS and ROPS testing, it is permissible for the upper portion of the DLV to be rotated laterally about the SIP up to 15 (see Table 1). During longitudinal loading for TOPS and ROPS testing, it is p
32、ermissible for the upper portion of the DLV to be rotated forwards about the LA up to 15. See the examples given in Figure 4. The portion below the SIP of the DLV does not rotate. If there is interference with any machine component, rotation of the DLV shall be limited to the angle at which the inte
33、rference occurs.Table 1 Summary of allowed DLV rotation during ROPS/TOPS testingROPS/TOPS loading direction Degrees DLV rotation directionLateral loading 15 LateralLongitudinal loading 15 LongitudinalThe rounded DLV better represents the shape of the operators head when the DLV is rotated in the lon
34、gitudinal and lateral directions.4.5 All linear dimensions of the DLV shown in Figures 1 and 2 shall have a tolerance of 5 mm. The accuracy of locating the DLV with respect to the SIP shall be 13 mm, horizontally and vertically. The accuracy of the rotation shall be 1.5 Location of DLV5.1 The DLV sh
35、all be located using the SIP, as defined in ISO 5353, as the reference point (see Figures 1 and 2).2 ISO 2013 All rights reservedBS EN ISO 3164:2013ISO 3164:2013(E)Dimensions in millimetres330 270515BA100665a10045c320 550SIPLA2101305502757001 020490a130 420b500bKeyA front boundary planeB rear bounda
36、ry planeLA locating axisSIP seat index pointaMay be reduced to avoid interference with floor plates.bMachine parts or controls can require additional separation of the feet and legs of the DLV.cFeet may move 45 mm rearwards.Figure 1 Orthogonal DLV dimensions ISO 2013 All rights reserved 3BS EN ISO 3
37、164:2013ISO 3164:2013(E)Dimensions in millimetres330BASR 165SR 1652*R123270515SIPLA210100R123R65100665a45c320 5501302757001 020490a130 420b550500bR165KeyA front boundary planeB rear boundary planeLA locating axisSIP seat index pointaMay be reduced to avoid interference with floor plates.bMachine par
38、ts or controls can require additional separation of the feet and legs of the DLV.cFeet may move 45 mm rearwards.Figure 2 Rounded DLV dimensions4 ISO 2013 All rights reservedBS EN ISO 3164:2013ISO 3164:2013(E)5.2 For machines which have multiple seat locations and therefore multiple SIPs (see ISO 535
39、3:1995, 5.3.3), the SIP used by the operator to move the machine in the travel mode shall be used.5.3 The DLV shall be positioned so that the locating axis (LA) shown in Figure 1 passes through the SIP location as determined in 5.2. The DLV shall be centred transversely in the seat location with its
40、 principal axes horizontal and vertical (axes X and Z as defined in ISO 5353:1995, Figure 2).5.4 The location of the LA of the DLV shall remain coincidental with the SIP even though that line can move during any or all of the laboratory loadings.NOTE Machine controls and their components normally po
41、sitioned in the DLV are not considered to violate the DLV.Figure 3 Perspective and orthogonal top head plane for use with rounded DLV for FOPS testingSIP15a) Lateral load on roller with sideways-mounted seat ISO 2013 All rights reserved 5BS EN ISO 3164:2013ISO 3164:2013(E)SIP15b) Longitudinal load o
42、n tractordozerSIP15c) Lateral load on roller with forward-mounted seatKeySIP seat index pointFigure 4 Example rotation of DLV6 ISO 2013 All rights reservedBS EN ISO 3164:2013This page deliberately left blankBSI is the national body responsible for preparing British Standards and other standards-rela
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