DIN ISO 1977-2014 Conveyor chains attachments and sprockets (ISO 1977 2006)《输送链 附件和链轮 (ISO 1977-2006)》.pdf

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1、December 2014 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 53.040.20!%m“2278874www.din.deDDIN ISO 1977Conveyor chains, attachments and sprockets (ISO 1977:2006),English translation of DIN ISO 1977:2014-12Buchsenfrderketten, Anbauteile und Kettenrder (ISO 1977:2006),Englische bersetzung von DIN ISO 1977:2014-12Chanes de manutention, plaques-attaches et ro

3、ues dentes (ISO 1977:2006),Traduction anglaise de DIN ISO 1977:2014-12Supersedes DIN 8167-1:1986-03, DIN 8167-2:1986-03, DIN 8167-3:1986-03, DIN 8168-1:1986-03,DIN 8168-2:1986-03, DIN 8168-3:1986-03 and DIN 8169:1999-09Supersedes: see belowwww.beuth.deDocument comprises pagesIn case of doubt, the Ge

4、rman-language original shall be considered authoritative.1901.15 A comma is used as the decimal marker. Contents Page National foreword .3 National Annex NA (informative) 5 Introduction .6 1 Scope 7 2 Normative references 7 3 Chains .7 3.1 Nomenclature .7 3.2 Dimensions .7 3.3 Tensile testing 11 3.4

5、 Length accuracy 11 3.5 Cranked links .11 3.6 Designation 11 3.7 Marking .11 4 Attachments .12 4.1 K attachments 12 4.2 Deep plates .12 5 Sprockets 14 5.1 Diametral dimensions .14 5.2 Sprocket tooth gap form .16 5.3 Rim profile 17 5.4 Radial run-out .18 5.5 Axial run-out .18 5.6 Bore tolerances 18 5

6、.7 Marking .18 Annex A (normative) Pitch-circle diameters 19 DIN ISO 1977:2014-12 2 DIN ISO 1977:2014-12 3 National foreword The text of this document (ISO 1977:2006) has been prepared by Technical Committee ISO/TC 100 “Chains and chain sprockets for power transmission and conveyors” (Secretariat: B

7、SI, United Kingdom). The responsible German body involved in its preparation and which made the decision to have it translated into German and included in the body of German Standards, with the withdrawal of all relevant national standards, was the DIN-Normenausschuss Maschinenbau (DIN Standards Com

8、mittee Mechanical Engineering), Working Committee NA 060-34-35 AA Stahlgelenkketten of Section Antriebstechnik. The work involved in the national adoption of the International Standard is a one-time affair, which saves considerable time and money as compared with the development of additional nation

9、al standards on the same type of chain. The Committee has thus documented the fact that this standard is consistent with the ISO Standard. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN and/or DKE shall not be held responsibl

10、e for identifying any or all such patent rights. This standard (DIN ISO 1977) supersedes DIN 8167 Part 1, DIN 8167 Part 2 and DIN 8167 Part 3 as well as DIN 8168 Part 1, DIN 8168 Part 2, DIN 8168 Part 3 and DIN 8169. Amendments This standard differs from DIN 8167-1:1986-03, DIN 8167-2:1986-03, DIN 8

11、167-3:1986-03, DIN 8168-1:1986-03, DIN 8168-2:1986-03, DIN 8168-3:1986-03 and DIN 8169:1999-09 as follows: a) marking of the chains has been specified; b) Subclause 3.3 “Tensile testing” has been given in more detail; c) material specifications have been deleted; d) specifications for chain lubricat

12、ion in delivery condition have been deleted; e) variables for the definition of chain dimensions have been partly changed; f) Table 1 has been changed as follows: a) some chain types and pitches are for bush and small roller chains only, b) permissible chain pitches have been extended to various cha

13、in sizes, c) the maximum roller width has not been restricted, d) the flange roller diameter d5for chain M20 has been increased from 30 mm max to 32 mm max, e) the plate thickness is no longer defined as the nominal size, f) the plate depth h2is generally larger but defined as the maximum size, g) t

14、he flange roller width b11has been redefined and restricted as a maximum value. g) specifications concerning the distance between centres and clear widths of double-strand chains have been deleted; h) specifications concerning tensile force, permissible stress and joint surface have been deleted; i)

15、 in Clause 4 “Attachments”, L profiles for welded-on angles have not been included; j) the longitudinal distance between hole centres (Table 3) can now be freely selected; k) attachment dimensions now also apply to the MC series of hollow bearing pin chains; l) for deep link chains, the same additio

16、ns apply as for conveyor chains according to this standard; m) Clause 5 “Sprockets” has been added; n) type C plain rollers and type G flanged rollers as given in DIN 8169 have been deleted; o) the flange diameter of the flanged rollers has been adopted without any changes from ISO 1977; the toleran

17、ces of some flange diameters as given in DIN 8169 have been deleted. Previous editions DIN 8167-1: 1971-03, 1976-07, 1986-03 DIN 8168-1: 1971-03, 1976-07, 1986-03 DIN 8169: 1971-03, 1986-03, 1999-09 DIN 8167-2: 1976-07, 1986-03 DIN 8167-3: 1976-07, 1986-03 DIN 8168-2: 1976-07, 1986-03 DIN 8168-3: 19

18、76-07, 1986-03 DIN ISO 1977:2014-12 4 National Annex NA (informative) Correction to Subclause 5.2.4, p. 15, which states: “When slats are attached to the K attachment platforms and the starts bridge the chain link, the tip of the tooth shall not project above the chord of the pitch circle by any mor

19、e than 0,8h4,where h4is the platform height of the attachment according to Table 3.” The factor 0,8h4given here does not apply in all cases, because certain combinations in which the number of teeth is low and the pitch is large can cause the sprocket to collide with slats attached above the chain.

20、DIN ISO 1977:2014-12 5 Introduction ISO 1977 combines into a single document ISO 1977-1, ISO 1977-2 and ISO 1977-3, which covered metric-series chains and attachments, and chain wheels, while at the same time revising their technical content. The principle technical changes are: a reduction in the f

21、langed roller dimensions and the width between outer plates in the MC series of chains, an increase in the width between inner plates in M-series, MC56, MC112 and MC224 chains, and the addition of the small roller diameter to the MC series. New information on the calculation of sprocket tip diameter

22、s and tooth heights above root diameters is also given. DIN ISO 1977:2014-12 6 Conveyor chains, attachments and sprockets 1 Scope This International Standard specifies the characteristics of bush, plain and flanged roller chains of both solid and hollow bearing pin types designed for general conveyi

23、ng and mechanical handling duties, together with associated chain sprockets and attachments. The chain dimensions specified in this International Standard will ensure interchangeability of complete chains and individual links for repair purposes. This International Standard is applicable to sprocket

24、s with from 6 to 40 teeth. Control criteria for sprockets are defined to ensure correct meshing, operation and transmission of load in use under normal operating conditions. NOTE Controls do not necessarily determine sprocket design parameters. Specifications are also given for K attachments and dee

25、p plates for use with the conveyor chains conforming to this International Standard. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of t

26、he referenced document (including any amendments) applies. ISO 286-2, ISO system of limits and fits Part 2: Tables of standard tolerance grades and limit deviations for holes and shafts. 3 Chains 3.1 Nomenclature The nomenclature of the chains and their component parts is presented in Figure 1. 3.2

27、Dimensions Conveyor chain dimensions shall conform to those given in Table 1 or Table 2 (see Figure 2). Both maximum and minimum dimensions are specified to ensure the interchangeability of links made by different chain manufacturers. Although these represent limits for interchangeability, they are

28、not necessarily to be regarded as limits of tolerance for manufacture. DIN ISO 1977:2014-12 7 a) Solid bearing pin chain b) Hollow bearing pin chain c) Inner link d) Outer link (solid bearing pins) e) Outer link (hollow bearing pins) f) Connecting link (cotter pin fasteners) g) Connecting link (nut

29、fasteners) Figure 1 Chain parts DIN ISO 1977:2014-12 8 h) Cranked link double (solid bearing pin) i) Cranked link double (hollow bearing pin) Key 1 roller 5 bearing pins (solid) 9 connecting pins 2 bush 6 bearing pins (hollow) 10 cotter pin fastenersa3 inner plate 7 fixed outer plate 11 nut fastener

30、sa4 outer plate 8 detachable plate 12 cranked plate aThe type of fastener (cotter pin, nut, etc.) is optional. Figure 1 (continued) d1plain roller diameter b2width over inner links d5flange roller diameter d2bearing pin body diameter b3width between outer plates b11flange roller width d3bush bore b4

31、width over bearing pins d6hollow pin bore d4bush diameter b7additional width for joint faster d7small roller diameter h2plate depth l1cranked link dimension b1width between inner plates p pitch NOTE 1 Bearing pins can be of necked design, as shown here, or plain as in Figure 1. NOTE 2 These illustra

32、tions do not define the true form of the chain plates, pins, bushes or rollers. Figure 2 Chain dimensions and symbols (see Tables 1 and 2) DIN ISO 1977:2014-12 9 Table 1 Solid pin conveyor chain dimensions and characteristics ISO chain no. (basic) Tensile strength d1Pitch a b cp d2d3d4h2b1b2b3b4b7Me

33、asu-ring force l1d d5b11d7kN mm mm mm kN mm min. max. 40 50 63 80 100 125 160 200 250 315 400 500 630 800 1 000 max. min. max. max. min. max. min. max. max. min. max. max. max. M20 20 25 X 6 6,1 9 19 16 22 22,2 35 7 0,4 12,5 32 3,5 12,5 M28 28 30 X 7 7,1 10 21 18 25 25,2 40 8 0,56 14 36 4 15 M40 40

34、36 8,5 8,6 12,5 26 20 28 28,3 45 9 0,8 17 42 4,5 18 M56 56 42 X 10 10,1 15 31 24 33 33,3 52 10 1,12 20,5 50 5 21 M80 80 50 12 12,1 18 36 28 39 39,4 62 12 1,6 23,5 60 6 25 M112 112 60 X 15 15,1 21 41 32 45 45,5 73 14 2,24 27,5 70 7 30 M160 160 70 X 18 18,1 25 51 37 52 52,5 85 16 3,2 34 85 8,5 36 M224

35、 224 85 X 21 21,2 30 62 43 60 60,6 98 18 4,5 40 100 10 42 M315 315 100 X 25 25,2 36 72 48 70 70,7 112 21 6,3 47 120 12 50 M450 450 120 30 30,2 42 82 56 82 82,8 135 25 9 55 140 14 60 M630 630 140 36 36,2 50 103 66 96 97 154 30 12,5 66,5 170 16 70 M900 900 170 X 44 44,2 60 123 78 112 113 180 37 18 81

36、210 18 85 aPitch, p, is a theoretical reference dimension used in the calculation of chain lengths and sprocket dimensions, and is not intended for use in the inspection of individual links. bThose pitches indicated by an X are for bush and small roller chains only. cThose pitches within the shaded

37、area are the preferred pitches. dThe cranked link dimension l1also determines the maximum plate length and the limit of the path of articulation taking minimum play into account. Table 2 Hollow pin conveyer chain dimensions and characteristics ISO chain no. (basic) Tensile strength d1Pitch a bp d2d3

38、d4h2b1b2b3b4b7Measu-ring forcel1c d5b11d6d7kN mm mm mm kN mm min. max. 63 80 100 125 160 200 250 315 400 500 max. min. max. max. min. max. min. max. max. min. max. max. min. max. MC28 28 36 13 13,1 17,5 26 20 28 28,3 42 10 0,56 17 42 4,5 8,2 25 MC56 56 50 15,5 15,6 21 36 24 33 33,3 48 13 1,12 23,5 6

39、0 5 10,2 30 MC112 112 70 22 22,2 29 51 32 45 45,5 67 19 2,24 34 85 7 14,3 42 MC224 224 100 31 31,2 41 72 43 60 60,6 90 24 4,5 47 120 10 20,3 60 aPitch, p, is a theoretical reference dimension used in the calculation of chain lengths and sprocket dimensions, and is not intended for use in the inspect

40、ion of individual links. bThose pitches within the shaded area are the preferred pitches. cThe cranked link dimension l1also determines the maximum plate length and the limit of the path of articulation taking minimum play into account. DIN ISO 19 77:2014-12 10 3.3 Tensile testing The test length sh

41、all have a minimum of three free pitches. The ends shall be attached to the testing-machine shackles by a pin through the plate holes or the bushes. The shackles shall be designed so as to allow universal movement. The actual test method shall be left to the manufacturers discretion. Tests in which

42、failures occur adjacent to the shackles shall be disregarded. 3.4 Length accuracy 3.4.1 General When measured in accordance with the requirements given in 3.4.2, 3.4.3 and 3.4.4, the finished chain shall be accurate to within 0,250% of the nominal chain length. NOTE Chains that work in parallel can

43、be matched by agreement between the purchaser and manufacturer. 3.4.2 Standard test-measurement length The length of chain for measurement shall be that nearest to 3 000 mm with an odd number of pitches, terminating with inner links at each end. 3.4.3 Support The chain, in unlubricated condition, sh

44、all be supported throughout its entire length. 3.4.4 Measuring force A force equal to 1/50 of the appropriate tensile strength given in Table 1 or Table 2 shall be applied. 3.5 Cranked links In order to obtain an odd number of pitches in an endless chain, a cranked link is used see Figure 1 h) and 1

45、 i). The cranked link dimension of a chain shall correspond to its respective l1as given in Table 1 or Table 2 and as appropriate. 3.6 Designation The designation numbers for conveyor chains are based on the ISO numbers given in Table 1 and Table 2. These numbers are derived from the minimum tensile

46、 strength (in kilonewtons) and have been given the prefixes M, to indicate a solid bearing pin chain, and MC, to indicate a hollow bearing pin chain. EXAMPLE M80 signifies a solid bearing pin chain of 80 kN tensile strength. MC224 signifies a hollow bearing pin chain of 224 kN tensile strength. The

47、addition of the letter B, F, P or S indicates type: bush, flanged roller, plain or small roller, respectively. The addition of further digits indicates the pitch in millimetres. EXAMPLE MC224 chain with flanged roller and pitch of 200 mm: MC224-F-200 3.7 Marking The chains shall be marked with the m

48、anufacturers name or trademark, and should be marked with the respective ISO chain number given in Table 1 or Table 2. DIN ISO 1977:2014-12 11 4 Attachments 4.1 K attachments 4.1.1 Dimensions K attachments are shown in Figure 3, and their respective dimensions are given in Table 3. 4.1.2 Designation This International Standard specifies three types of K attachment: K1, which has one attachment hole centrally disposed in each plate; K2, w

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