1、REVISIONS LTR DESCRIPTION DATE APPROVED A Redrawn with change. Replace canceled military specifications with industry replacements. Editorial changes throughout. 20 May 2003 R. Taylor Prepared in accordance with ASME Y14.100 REV PAGE REV A A A A A A A A A A A A REV STATUS OF PAGES PAGE 1 2 3 4 5 6 7
2、 8 9 10 11 12 PREPARED BY PMIC N/A William Carpenter DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO 43216-5000 CHECKED BY TITLE James P. Donohue APPROVED BY Randy Larson CONNECTOR, HIGH DENSITY, BLADE AND FORK, BACKPANEL, EIGHT ROW, 356 CONTACT, WITH SAFETY GROUND SIZE CAGE CODE 037Z3 DWG. NO. 93009
3、 Original date of drawing 26 April 1996 A REV A PAGE 1 OF 12 AMSC N/A 5935-E643-09 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93009 DEF
4、ENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 2 1. SCOPE 1.1 Scope. This drawing outlines the requirements for a specific member of a family of compact high contact density (.050 inch (1.27 mm), high performance two piece electrical connectors. These connectors are intended for p
5、rinted circuit board (plug in dual heat sinked daughter board modules, and fixed backplanes) applications utilizing surface mount daughter board and compliant pin backpanel termination techniques. The connector family includes members, which provide combinations of low power signal contacts, power c
6、ontacts, shielded contacts and optical termini. The connector family offers severe operating environment performance capability, such as protective hoods, contact sealing, interfacial seals, electrostatic shielding and other advanced capabilities. This connector family is organized and fabricated ut
7、ilizing modular design, with available connector module blocks which can be grouped to provide for combinations of low power signal contacts, fiber optic termini, power contacts, and shielded contacts. Specific implementation grouping of these module blocks constitute elements of the connector famil
8、y. This specific requirements drawing details a member of the connector family which is composed of: a. 6 standard low power insulator blocks b. 1 beta end. c. 1 alpha end. d. 1 center insulator with safety ground, for use with standard low power tuning fork contacts. Which when combined provided a
9、total of 356 signal contacts and 1 safety ground. This assembly mates with a DSCC drawing 93008 daughterboard connector. The backpanel connector assembly also includes and electrostatic shield which mates with a daughter card connector metal shroud, providing an electrostatic shield for all contact
10、in the connector pair. The backpanel connector insulator blocks also provide for installation of three connector keying bushings and allows for use of a center guide pin. This family member does not include module blocks, which contain fiber optic termini, or shielded contact elements. Other members
11、 of this connectors family, which include these additional capabilities, are included in separate DSCC drawings. 1.2 Part or Identifying Number (PIN). The complete PIN shall be as specified on the item requirements drawing and constructed using the following format: 93009 A A 35601 E S N DSCC Insula
12、tor Termination Contact Termination Keying Contact reqt material style number tail length pins sealing drawing (see 1.2.1) (see 1.2.2) (see 1.2.3) (see 1.2.4) (see 1.2.5) (see 1.2.6) 1.2.1 Insulator material. Insulators shall be fabricated using the following plastic materials: A - Thermoplastic, ty
13、pe GPT-30F in accordance with MIL-M-24519. 1.2.2 Termination style. Connectors shall be terminated using the following termination techniques: A - Compliant pin termination. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3
14、 93009 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 3 1.2.3 Contact number. The PIN shall include 5 digits to identify the total number of contacts. The first three digits will identify the number of signal contacts, with the following two digits identifying the number of spe
15、cial contacts (shielded, fiber optic, power). An example follows: 356 01*Number of signal contacts (3 digits required) Number of special contacts (2 digits required) * 01 Safety ground 1.2.4 Termination tail length. The PIN will include a single character (A thru F) taken from table I, which will id
16、entify the termination tail length, allowing for use in various thickness backplanes, and also possible additional wire wrapping of the termination tails. TABLE I. Termination tail length. 1/ 2/ 3/ Terminal type Termination tail 4/ Length X dim (mm) A .160 (4.06)B .220 (5.59) C .310 (7.87)D .350 (8.
17、89) E .400 (10.16)F .490 (12.45) 1/ Dimensions are in inches. 2/ Metric equivalents are in parentheses. 3/ Metric equivalents are given for information only. 4/ X dimension is a reference dimension only. 1.2.5 Keying pins (bushings). The PIN will contain a single character for this feature. S - To b
18、e ordered separately, see table II. TABLE III. Keying feature. Shape of key Manufacturers PIN Vendor CAGE number D 516-0242-000 77820 V 516-0243-000 77820 1.2.6 Sealing. The PIN will contain a single character (N or S) to indicate if the connector termination area is sealed from the contact blades,
19、which extend above the connector insulator blocks. (Contact sealing is not available) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this drawing. This section does not include documents cited in other sections of this drawing or recomm
20、ended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements documents cited in sections 3 and 4 of this drawing, whether or not they are listed. 2.2 Government d
21、ocuments. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93009 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 4 2.2.1 Specifications, standards, and handbooks. The following specifications, standard
22、s, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are these listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation (see 6.2
23、). SPECIFICATIONS DEPARTMENT OF DEFENSE MIL-M-24519 - Molding Plastic, Electrical, Thermoplastic. (Unless otherwise indicated, copies of the above specifications, standards, and handbook are available from the Defense Printing Service, Detachment Office, Building 4D, Customer Service, 700 Robbins Av
24、enue, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitati
25、on. 89065 - General Specification for High Performance, High Density, Two Piece, Printed Circuit Board Connectors. 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of documents, which are DoD
26、adopted, are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of the documents cited in the solicitation. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI/NCSL-Z540.1 - Laboratories, Calibr
27、ation and Measuring and Test Equipment. (Applications for copies should be addressed to the American National Standards Institute, 25 West 43rdStreet, 4thFl., New York, NY 10036). AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM A582 - Free-Machining Stainless and Heat Resisting Steel Bars. AS
28、TM B194 - Copper-Beryllium Alloy Plate, Sheet Strip, and Rolled Bar. ASTM B488 - Electrodeposited Coatings of Gold for Engineering Uses. ASTM B768 - Copper-Cobalt-Beryllium Alloy and Copper-Nickel-Beryllium Alloy Strip and Sheet. (Applications for copies should be addressed to the American Society f
29、or Testing and Materials, 100 Barr Harbor Dr., West Conshohocken, PA 19428). SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AMS-2404 - Nickel, Electroless, Plating. SAE-AMS-QQ-N-290 - Nickel Plating (Electrodeposited) SAE-AMS-QQ-P-35 - Passivation Treatments for Corrosion-Resistant Steel. (Applications f
30、or copies should be addressed to the Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93009 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH
31、43216-5000 A REV A PAGE 5 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has b
32、een obtained. 3. REQUIREMENTS 3.1 DSCC requirements. The individual item requirements shall meet the requirements of DSCC drawing 89065 for blade and fork type connectors except as specified herein. Any requirements included in this drawing shall be in addition to, or supersede those requirements in
33、cluded in DSCC drawing 89065. In case of conflict between the requirements detailed in this drawing and those details in DSCC drawing 89065, the requirements of this drawing shall take precedence. 3.2 Design configuration. The design, construction, and physical dimensions shall be as specified in fi
34、gures 1, 2, 3, and 4 herein and DSCC drawing 89065. In case of conflict between this drawing and DSCC drawing 89065, this drawing shall govern. 3.2.1 Design documentation. The design documentation shall be in accordance with DSCC drawing 89065 and be retained by the manufacturer, but be available fo
35、r review by the contracting activity, DSCC, or contractor upon request. 3.3 Electrical and environmental performance characteristics. The electrical and environmental characteristics shall be in accordance with DSCC drawing 89065 unless otherwise specified in this drawing. 3.4 Marking. The connector
36、 shall be marked with the DSCC drawing PIN, the manufacturers name or CAGE code, and the production date code in accordance with DSCC drawing 89065. The marking shall be permanent and legible in accordance with DSCC drawing 89065. Backplane kits can be marked on shipping containers. 3.5 Material req
37、uirements. The materials to be used in construction and fabrication shall be as specified in this drawing. Materials required, but not specified in this drawing shall be in accordance with DSCC drawing 89065. 3.5.1 Connector materials. 3.5.1.1 Connector insulator. The connector insulator blocks shal
38、l be fabricated from thermoplastic glass reinforced in accordance with MIL-M-24519, type GPT-30F. 3.5.1.2 Tuning fork Contact and termination tails. Tuning fork contacts and termination tails shall be beryllium copper as specified in ASTM B194, C17200 or ASTM B768. 3.5.1.2.1 Tuning fork contact and
39、termination tail finish. The tuning fork contacts and termination tails shall be gold plated, over all areas, in accordance with ASTM B488, type 3, code C, class 1.27 (50 microinches) minimum, over 50 to 150 microinches (1.27 to 2.54 m) of nickel in accordance with AMS-QQ-N-290, class 2. 3.5.1.3 EMI
40、 shield. The EMI shield shall be constructed form beryllium copper or ASTM B768. 3.5.1.3.1 EMI shield finish. The EMI shield shall be nickel in accordance with AMS 2404. 3.5.1.4 Keying bushings. The keying bushing shall be stainless steel in accordance with ASTM A582, 300 series, low magnetic permea
41、bility. 3.5.1.5 Keying bushings finish. The keying bushings finish shall be passivated in accordance with AMS-QQ-P-35. 3.5.1.6 Safety ground. Contact the listed manufacturers for details of the safety ground feature. 3.5.2 Mating and Unmating force. Mating and unmating force requirements for connect
42、or, shells, guide pins, safety grounds are TBD. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93009 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 6 3.6 Manufacturer eligibility. To be eligible to
43、supply high-density connectors to this drawing, the manufacturer shall, upon request, provide test data of part performance to the Defense Supply Center Columbus, or the purchaser. A current production sample shall be supplied (free of charge and without obligation), upon request, to DSCC-VAI or the
44、ir designated (quality review) agent. Samples supplied are subject to testing and may not be returned. 3.7 Quality assurance requirements. High-density connectors furnished under this drawing shall have been subjected to and passed all requirements, tests, and inspections details herein including qu
45、ality conformance inspection. 3.8 Certification of compliance. A certification of compliance shall be required from a manufacturer in order to be listed as an approved source of supply. 4. VERIFICATION 4.1 Classification of inspections. The inspection requirements specified herein are classified as
46、follows: a. Qualification inspection (see 4.2). b. Conformance inspection (see 4.3). 4.1.1 Equipment calibration. All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with ANSI/NCSL Z540.1. 4.2 Qualification inspec
47、tion. Qualification inspection for connectors specified herein shall not be required. 4.3 Conformance inspection. Shall be in accordance with 89065. 4.4 Certification as an approved source of supply. In order to be listed as an approved source of supply for connectors, a manufacturer shall: a. Agree
48、 to make available to DSCC, upon request, all pertinent test data on the subject part indicating compliance to the tests outlined in 89065. b. Provide to DSCC-VAI, or its designated agent, upon request, free of change and without obligation, a current production sample from its production line, of t
49、he quantity of units required of the types specified. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. 037Z3 93009 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43216-5000 A REV A PAGE 7 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 1. Connector face view. Inches mm .050 2.200 5.150 5.36 1.27 55.88 130.81 136.02 Provided by
