1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN 13418:2013Plastics and rubber machines Winding machines for film orsheet Safety requirementsBS EN 13418:2013 BRITISH STANDARDNational forewordThis British Standard is the U
2、K implementation of EN 13418:2013. Itsupersedes BS EN 13418:2004+A1:2008 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee MCE/3/2, Rubber and plastics machine - Safety.A list of organizations represented on this committee can beobtained on request to its
3、 secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 73080 1ICS 83.200Compliance with a British Standard cannot
4、 confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 June 2013.Amendments issued since publicationDate Text affectedBS EN 13418:2013EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13418 May 2013 ICS 83
5、.200 Supersedes EN 13418:2004+A1:2008English Version Plastics and rubber machines - Winding machines for film or sheet - Safety requirements Machines pour les matires plastiques et le caoutchouc - Bobineuses pour films ou feuilles - Prescriptions de scurit Kunststoff- und Gummimaschinen - Wickelmasc
6、hinen fr flache Bahnen - Sicherheitsanforderungen This European Standard was approved by CEN on 11 April 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alte
7、ration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language mad
8、e by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Eston
9、ia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STAND
10、ARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13418:2013: EBS EN 13418:2013EN 13418:2013 (E) 2 Con
11、tents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .8 4 List of significant hazards . 13 5 Safety requirements and/or protective measures . 15 5.1 General . 15 5.2 General safety requirements and/or protective measures . 15 5.2.1 Protection of danger poi
12、nts/areas 15 5.2.2 Safety distances to prevent danger points/areas being reached 16 5.2.3 Basic safeguard requirements 16 5.2.4 Drive and power transmission systems . 16 5.2.5 Cutting devices . 16 5.2.6 Area guarding 17 5.2.7 Electrical equipment . 17 5.2.8 Control systems - Safe design measures 17
13、5.2.9 Safety-related parts of the control system . 17 5.2.10 Precautions in view of emergency situations 18 5.2.11 Unexpected start-up . 18 5.2.12 Pneumatic systems and their components . 18 5.2.13 Hydraulic systems and their components . 18 5.2.14 Electrostatic discharge 18 5.2.15 Ergonomics . 19 5
14、.2.16 Noise 19 5.3 Specific safety requirements and/or protective measures in normal operating mode . 20 5.4 Start-up procedure and manual intervention . 39 5.4.1 Start-up procedure 39 5.4.2 Manual intervention 40 6 Verification of the safety requirements and/or protective measures 42 7 Information
15、for use . 51 7.1 Minimum marking on the machine 51 7.2 Instruction manual 51 Annex A (normative) Noise test code 53 A.1 Introduction . 53 A.2 Determination of the A-weighted emission sound pressure level at the workstation 53 A.2.1 Basic standards 53 A.2.2 Measurement uncertainty 54 A.3 Determinatio
16、n of the A-weighted sound power level 54 A.3.1 Basic standards 54 A.3.2 Measurement uncertainty 54 A.4 Mounting and operating conditions 54 A.4.1 General . 54 A.4.2 Mounting conditions. 55 A.4.3 Operating conditions 55 A.5 Information to be recorded and reported . 55 A.6 Declaration and verification
17、 of noise emission values . 56 BS EN 13418:2013EN 13418:2013 (E) 3 Annex B (informative) Example of area guarding using a combination of distance guarding in conjunction with sensitive protective equipment (SPE) . 57 Annex C (informative) Example of a safety concept and procedures for a centre turre
18、t winder . 59 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 63 Bibliography 64 BS EN 13418:2013EN 13418:2013 (E) 4 Foreword This document (EN 13418:2013) has been prepared by Technical Committee CEN/TC 145 “Plastics and r
19、ubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2013, and conflicting national standards shall be withdrawn at the latest by Nove
20、mber 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13418:2004+A1:2008. This document has been prep
21、ared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. List of significant technical changes s
22、ince the last edition: partially modified requirements and/or protective measures for individual functional groups by taking into account the technological changes in the plastics and rubber industry and the development of the safety technology; modified requirements for the safety related parts of
23、the machine control system by taking into account the performance levels as specified in EN ISO 13849-1; complete revision of the clause on start-up procedure and manual intervention; addition of a noise test code in form of a normative annex; modified informative annexes showing examples of safety
24、concepts used at winding machines. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav
25、 Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13418:2013EN 13418:2013 (E) 5 Introduction Thi
26、s document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type
27、A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. BS EN 13418:2013EN 13418:2013 (E) 6 1 Scope This European Standard deals with all si
28、gnificant hazards, hazardous situations and events relevant to the design and construction of winding machines used for the winding and/or unwinding and/or rewinding and/or slitting of film or sheet manufactured from rubber, plastic and composite materials, when the machines are used as intended and
29、 under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). A machine used for winding or rewinding (winder or rewinder) begins at the intake of the film or sheet into the winding machine and ends at the discharge position of the reel(s). A machine used for u
30、nwinding (unwind) begins at the take-up position of the reel(s) and ends at the film or sheet take-off point. A machine used for unwinding, slitting and re-winding (slitter rewinder) begins at the take-up position of the reel(s) and ends at the discharge positions of the reel(s) and covers one or mo
31、re integrated slitting/cutting units. In some machines the winding, unwinding, rewinding and slitting functions may be combined. Hazards due to electro-magnetic radiation, e.g. from the use of thickness monitoring devices, are not covered by this European Standard. Toxic or chemical hazards and haza
32、rds due to dusts, fumes or gases, which could occur from the materials being wound, unwound, slit or rewound are not covered by this European Standard. NOTE Directive 94/9/EC concerning equipment and protective systems intended for use in potentially explosive atmospheres can be applicable to the ty
33、pe of machine or equipment covered by this European Standard. The present standard is not intended to provide means of complying with the essential health and safety requirements of Directive 94/9/EC. This European Standard is not applicable to winding machines which are manufactured before the date
34、 of its publication. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document
35、 (including any amendments) applies. EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1037:1995+A1:2008, Safety of machinery Prevention of unexpected start-up EN 1088:1995+A2:2008, Safety of machinery Interlocking dev
36、ices associated with guards Principles for design and selection EN 1760-1:1997+A1:2009, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-3:2004+A1:2009, Safety of machinery
37、 Pressure sensitive protective devices Part 3: General principles for the design and testing of pressure sensitive bumpers, plates, wires and similar devices BS EN 13418:2013EN 13418:2013 (E) 7 EN 60204-1:2006,1)Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 6
38、0204-1:2005, modified) EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989) EN 61496-1:2004,2 )Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified) CLC/TS 61496-3:2008, Safety of machinery Ele
39、ctro-sensitive protective equipment Part 3: Particular requirements for Active Opto-electronic Protective Devices responsive to Diffusive Reflection (AOPDDR) (IEC 61496-3:2008) EN ISO 3744:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressu
40、re Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 3746:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Survey method using an enveloping measurement surface over a reflecting plane (IS
41、O 3746:2010) EN ISO 3747:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering/survey methods for use in situ in a reverberant environment (ISO 3747:2010) EN ISO 4413:2010, Hydraulic fluid power General rules and safety requirem
42、ents for systems and their components (ISO 4413:2010) EN ISO 4414:2010, Pneumatic fluid power General rules and safety requirements for systems and their components (ISO 4414:2010) EN ISO 4871:2009, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:
43、1996) EN ISO 9614-2:1996, Acoustics Determination of sound power levels of noise sources using sound intensity Part 2: Measurement by scanning (ISO 9614-2:1996) EN ISO 11201:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and
44、 at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 11202:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified
45、 positions applying approximate environmental corrections (ISO 11202:2010) EN ISO 11204:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2
46、010) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) 1) EN 60204-1:2006 is impacted by the stand-alone amendment EN 60204-1:2006/A1:2009, Safety of machinery Electrical equipment of machines Part 1: General requirements. 2) EN
47、61496-1:2004 is impacted by the stand-alone amendment EN 61496-1:2004/A1:2008, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004/A1:2007 + corrigendum Jul. 2008). BS EN 13418:2013EN 13418:2013 (E) 8 EN ISO 13849-1:2008,3)Safety of mac
48、hinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13855:2010, Safety of machinery Positioning of safeguards with respect to the approach speeds of
49、 parts of the human body (ISO 13855:2010) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) 3 Terms and definitions For the purposes of this document, the following terms and definitions given in EN ISO 12100:2010 and the following apply. 3.1 winding machine machine to wind up film or sheet material. and/or to unwind and/or rewind it or a combination including a slitting or splitting function N