1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 1 of 4 NAVISTAR, INC. Material, Parts, and Process Specifications (
2、MPAPS) NUMBER: MPAPS S-J-9.101-GS/PL Former Designation: ESP-J-9.101-GS TITLE: Button Plugs English Series (Noun Code 6200) CURRENT REV No.: 1506 DATE: June 2015 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: ESP-J-9.101-GS - August 2006 PRINTED COPIES OF THI
3、S DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices
4、and to determine the applicability of regulatory limits prior to use. Change Notice: Changed to New MPAPS format; Combined GS, PP, NPP. 1.0 GENERAL: Button plugs should securely assemble into holes of the specified diameter and fit snugly without play. 2.0 MATERIAL: As designated by part number, par
5、ts will be furnished per MPAPS as listed below. Steel (STL) -1010 or 1050, MPAPS A-0, Part 1. Brass (BRS) - Commercial quality. 3.0 FINISH: As designated by part number, parts will be furnished plain, plated or coated in accordance with MPAPS and Class listed below. Plain (PLN) Zinc Trivalent (ZN6A)
6、 on steel MPAPS G-20, Class 6A. Zinc (ZN) on brass MPAPS G-20, Class 1. Phosphate (PHC) on steel MPAPS G-1, Class B-1 Chrome Bright (CRB) on steel CEMS G-19, Part III, Class 13 CRB Chrome Bright (CRB) on brass CEMS G-19, Part III, Class 5 CRB Black Enamel (BLE) - Standard with Manufacturer 4.0 RESTR
7、ICTED CHEMICAL SUBSTANCES: Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 5.0 POLICY FOR SELECTING PARTS FOR NEW DESIGN: Approved parts are so designated to reduce variety of parts and assur
8、e maximum availability, interchangeability and cost savings in volume buying. For new design, parts shall be selected from “Approved“ part list only. Sizes: Hole Diameter - 1/8 to 1“ excluding 1/64“ increments Material: Steel (STL) 1010 Finish: Plain (PLN) Zinc Trivalent (ZN6A) Chrome Bright (CRB) N
9、UMBER: MPAPS S-J-9.101-GS/PL TITLE: Button Plugs REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 2 o
10、f 4 6.0 TOLERANCES: For tolerances on material thickness see table below. Material Thickness Range Hole Diameter Tolerance Up to .035, inclusive + .005, -.000 Over .035 to .093, inclusive .005 Over .093 .010 7.0 WORKMANSHIP: Button plugs will be free from burrs, and all other defects that might affe
11、ct their serviceability. 8.0 DIMENSIONS: NUMBER: MPAPS S-J-9.101-GS/PL TITLE: Button Plugs REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability.
12、 2015 by Navistar, Inc. JUNE 2015 Page 3 of 4 Dimensions in inches: Hole Diameter Matl Thk Diameter Height No. Prgs. Thickness Inside Diameter Min Max A C-E D 1/8 .050 .078 .328 .203-4 .063 .141 3/16 .037 .062 .344 .219-6 .063 .203 13/64 .037 .046 .344 .219-6 .078 .219 7/32 .062 .078 .344 .219-6 .06
13、3 .234 1/4 .062 .078 .406 .250-6 .078 .266 17/64 .037 .078 .438 .359-6 .188 .281 9/32 .032 .078 .406 .250-6 .078 .299 5/16 .020 .062 .438 .219-6 .063 .328 5/16 .026 .078 .438 .250-6 .063 .328 21/64 .037 .062 .438 .250-6 .063 .344 11/32 .037 .062 .500 .219-6 .063 .359 11/32 .093 .125 .531 .344-6 .094
14、 .375 23/64 .025 .093 .563 .266-6 .078 .375 3/8 .032 .078 .531 .391-6 .078 .406 3/8 .125 .156 .531 .375-6 .078 .391 25/64 .078 .090 .500 .234-6 .063 .406 13/32 .062 .078 .500 .203-6 .063 .422 7/16 .020 .078 .656 .219-8 .078 .469 29/64 .050 .062 .656 .250-8 .078 .469 15/32 .125 .171 .625 .375-6 .063
15、.484 31/64 .125 .156 .625 .375-6 .078 .500 1/2 .037 .062 .656 .266-8 .078 .531 1/2 .093 .125 .625 .344-6 .063 .531 33/64 .037 .062 .656 .266-8 .078 .531 17/32 .050 .062 .656 .266-8 .078 .547 17/32 .125 .156 .688 .375-8 .078 .547 9/16 .062 .078 .719 .281-8 .063 594 5/8 .062 .078 .797 .281-8 .078 :641
16、 5/8 .109 .125 .797 .313-8 .078 .656 41/64 .020 .040 .797 .281-8 .078 656 11/16 .037 .062 .875 .266-12 .078 :703 23/32 .078 .093 .875 .266-12 .078 .734 3/4 .037 .093 .938 .297-12 .094 .766 3/4 .109 .125 .938 .359-12 .094 .766 13/16 .046 .078 1.047 .281-12 .078 .844 27/32 .046 .078 1.047 .281-12 .078
17、 .859 7/8 .062 .093 1.063 .297-12 .063 .891 7/8 .125 .171 1.063 .359-12 .078 .906 29/32 .031 .062 1.000 .344-12 .125 .922 15/16 .062 .078 1.156 .281-12 .063 .969 61/64 .032 .062 1.156 .250-12 .047 .969 63/64 .046 .062 1.156 .297-12 .094 1.000 1 .062 .078 1.156 .297-12 .078 1.031 1 .109 .125 1.156 .3
18、75-12 .078 1.031 1 1/16 .062 .075 1.313 .297-12 .094 1.094 1 1/8 .050 .078 1.313 .344-12 .094 1.156 1 5/32 .037 .078 1.344 .344-12 .094 1.172 1 3/16 .062 .078 1.438 .297-12 .078 1.203 1 7/32 .037 .078 1.438 .328-12 .078 1.234 1 1/4 .037 .078 1.438 .344-12 .094 1.266 1 1/4 .062 .093 1.438 .313-12 .09
19、4 1.266 1 5/16 .037 .062 1.563 .359-12 .094 1.328 1 3/8 .037 .094 1.563 .406-12 .109 1.432 NUMBER: MPAPS S-J-9.101-GS/PL TITLE: Button Plugs REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Supp
20、liers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 4 of 4 Dimensions in inches: Hole Matl Thk Diameter Height No. Prgs. Thkness Inside Diameter Min Max A C-E D Diameter 1 3/8 .125 .140 1.563 .406-12 .094 1.391 1 7/16 .125 .140 1.609 .438-12 .109 1.469 1 1/2 .037
21、 .062 1.641 .406-12 .094 1.531 1 5/8 .062 .109 1.797 .344-12 .125 1.656 1 3/4 .037 .078 1.938 .344-12 .125 1.781 1 25/32 .045 .093 1,938 .438-12 .094 1.813 1 7/8 .062 .140 2.188 .500-14 .219 1.891 2 .037 .125 2,313 .500-14 .219 2.031 2 3/32 .046 .062 2.563 .563-14 .219 2.125 2 1/4 .037 .093 2.563 .5
22、00-14 .219 2.281 2 1/2 .037 .109 2.813 .344-16 .094 2.531 3 .093 .156 3.813 .641-12 .234 3.063 9.0 PART LIST: 9.1 Approved: Hole Dia. Min. Matl Thickness Out. Dia. Height No. of Prongs Finish Material Part Number 1/4 .035 .406 .250 6 ZN6A STL 432396 3/8 .050 .5 .218 6 CRB STL 432529 3/8 .125 .531 .3
23、75 6 PLN STL 142142 1/2 .037 .656 .266 8 PLN STL 142016 1/2 .037 .656 .266 8 CRB STL 142019 3/4 .037 .938 .296 12 ZN6A STL 192769 3/4 .109 .938 .259 12 ZN6A STL 432610 15/16 .037 1.156 .281 12 CRB STL 454176 1 1/4 .062 1.438 .312 12 PLN STL 142095 * 1 3/4 .037 1.938 .344 12 ZN6A STL 432564 *1050 Ste
24、el 10.0 TECHNICAL INFORMATION: For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/
