1、Design and Operation of Subsea Production SystemsGeneral Requirements and RecommendationsANSI/API RECOMMENDED PRACTICE 17AFOURTH EDITION, JANUARY 2006(THIS ADDENDUM REPLACES CHAPTER 6 IN ITS ENTIRETY)ISO 13628-1:2005, (Identical) Petroleum and natural gas industriesDesign and operation of subsea pro
2、duction systemsPart 1: General requirements and recommendationsADDENDUM 1DECEMBER 2010iForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out t
3、hrough ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO colla
4、borates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Sta
5、ndards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements o
6、f this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Amendment 1 to ISO 13628-1:2005 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural g
7、as industries, Subcommittee SC 4, Drilling and production equipment. The changes are made mainly to Clause 6, which has been amended with a revised set of provisions that includes the general material design requirements and recommendations applicable to the complete subsea production system. ii Int
8、roduction This amendment is based on ISO 13628-1:2005, Clause 6; EEMUA Publication 194:2004; several NORSOK standards and many oil company and supplier material specifications. This revised Clause 6 does not include detailed material requirements and recommendations, e.g. for manufacturing and testi
9、ng. Such information is included in the product-specific parts of this part of ISO 13628. It is intended that there not be any duplication of this part of ISO 13628 with the other parts of ISO 13628, whereas there can be overlap of material requirements between product-specific parts. In case of con
10、flict between this part of ISO 13628 and product specific parts, it is intended that the latter take precedence. 1 Petroleum and natural gas industries Design and operation of subsea production systems Part 1: General requirements and recommendations AMENDMENT 1: Revised Clause 6 Page iii, Contents:
11、 Replace the list of subclauses for Clause 6 with the following. 6 Materials and corrosion protection 6.1 General principals 6.2 Corrosivity evaluation 6.3 Corrosion control 6.4 Materials selection 6.5 Mechanical properties and material usage limitations Page 1, Clause 2: Add the following normative
12、 references: ISO 8501-1, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings. Informative
13、supplement to part 1: Representative photographic examples of the change of appearance imparted to steel when blast-cleaned with different abrasives ISO 8503 (all parts), Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast-clea
14、ned steel substrates ISO 9588, Metallic and other inorganic coatings Post-coating treatments of iron or steel to reduce the risk of hydrogen embrittlement ISO 12944 (all parts), Paints and varnishes Corrosion protection of steel structures by protective paint systems ISO 15156 (all parts)1), Petrole
15、um and natural gas industries Materials for use in H2S-containing environments in oil and gas production 1) ISO 15156 (all parts) was adopted by NACE as NACE MR0175/ISO 1515641. 2 ADDENDUM 1 TO API RECOMMENDED PRACTICE 17A / ISO 13628-1 ISO 23936-1, Petroleum, petrochemical and natural gas industrie
16、s Non-metallic materials in contact with media related to oil and gas production Part 1: Thermoplastics Page 3, 3.1: Add the following terms and definitions after 3.1.12. 3.1.13 carbon steel alloy of carbon and iron containing up to 2 % mass fraction carbon, up to 1,65 % mass fraction manganese and
17、residual quantities of other elements, except those intentionally added in specific quantities for deoxidation (usually silicon and/or aluminium) NOTE Carbon steels used in the petroleum industry usually contain less than 0,8 % mass fraction carbon. ISO 15156-1:2009, 3.3 3.1.14 corrosion-resistant a
18、lloys CRAs alloys that are intended to be resistant to general and localized corrosion in oilfield environments that are corrosive to carbon steels NOTE This definition is in accordance with ISO 15156-1 and is intended to include materials such as stainless steels with minimum 11,5 % mass fraction C
19、r, and nickel, cobalt and titanium base alloys. Other ISO documents can have other definitions. 3.1.15 low-alloy steel steels containing a total alloying element content of less than 5 % mass fraction, but more than that for carbon steel EXAMPLES AISI 4130, AISI 8630, ASTM A182 Grade F2212 are examp
20、les of low alloy steels. 3.1.16 pitting resistance equivalent number PREN number developed to reflect and predict the pitting resistance of a stainless steel, based on the proportions of Cr, Mo, W and N in the chemical composition of the alloy NOTE This number is based on observed resistance to pitt
21、ing of CRAs in the presence of chlorides and oxygen, e.g. seawater, and is not directly indicative of the resistance to produced oil and gas environments. FPREW= wCr+ 3,3(wMo+ 0,5wW) + 16wNwhere wCris the mass fraction of chromium in the alloy, expressed as a percentage of the total composition; wMo
22、is the mass fraction of molybdenum in the alloy, expressed as a percentage of the total composition; wWis the mass fraction of tungsten in the alloy, expressed as a percentage of the total composition; wNis the mass fraction of nitrogen in the alloy, expressed as a percentage of the total compositio
23、n. 3.1.17 sour service service in an H2S-containing (sour) fluid NOTE In this part of ISO 13628, “sour service” refers to conditions where the H2S content is such that restrictions as specified by ISO 15156 (all parts) apply. DESIGN AND OPERATION OF SUBSEA PRODUCTION SYSTEMSGENERAL REQUIREMENTS AND
24、RECOMMENDATIONS 3 3.1.18 sweet service service in an H2S-free (sweet) fluid 3.1.19 type 316 austenitic stainless steel alloys of type UNS S31600/S31603 3.1.20 type 6Mo austenitic stainless steel alloys with PREN W 40 and Mo alloying W 6,0 % mass fraction, and nickel alloys with Mo content in the ran
25、ge 6 % mass fraction to 8 % mass fraction EXAMPLES UNS S31254, N08367 and N08926 alloys. 3.1.21 type 22Cr duplex ferritic/austenitic stainless steel alloys with 30 u PREN u 40 and Mo u 2,0 % mass fraction EXAMPLES UNS S31803 and S32205 steels. 3.1.22 type 25Cr duplex ferritic/austenitic stainless st
26、eel alloys with 40 u PREN u 45 EXAMPLES UNS S32750 and S32760 steels. Page 3, 3.2: Add the following abbreviated terms. CRA corrosion-resistant alloy HB Brinell hardness HIC hydrogen induced cracking HRC Rockwell hardness C scale MIC microbiologically influenced corrosion SWC stepwise cracking Page
27、42: Replace Clause 6 with the following. 6 Materials selection and corrosion protection 6.1 General principles The materials selection process shall take into account all statutory and regulatory requirements. The project design criteria (e.g. design lifetime, inspection and maintenance philosophy,
28、safety and environmental profiles, operational reliability and specific project requirements), should be considered. Robust materials selection should be made to ensure operation reliability throughout the design life as the access for the purposes of maintenance and repair is limited and costly. 4
29、ADDENDUM 1 TO API RECOMMENDED PRACTICE 17A / ISO 13628-1 Materials selection should be based on an evaluation of corrosion and erosion as described within this clause. All internal and external media should be considered for the entire design life. Degradation mechanisms not specially covered in thi
30、s part of ISO 13628 (e.g. fatigue, corrosion-fatigue, wear and galling), should be considered for relevant components and conditions. Mechanical properties and usage limitations for different material grades shall comply with applicable design code requirements and guidelines given in 6.5. The mater
31、ial weldability should also be considered to avoid fabrication defects. Cost and material availability have a significant influence on materials selection, and evaluations should be made to support the final selection. NOTE If life-cycle cost evaluations are considered appropriate, then the methodol
32、ogy described in ISO 15663-243can be helpful. The end user shall specify how to implement the requirements and guidelines of Clause 6, and specify the design conditions. The scope of work in relevant contracts defines the responsible party for materials selection for the facility and/or equipment. A
33、lternatives to the requirements in Clause 6 may be utilized when agreed between the user/purchaser and the supplier/manufacturer to suit specific field requirements. The intention is to facilitate and complement the material selection process rather than to replace individual engineering judgment an
34、d, where requirements are non-mandatory, to provide positive guidance for the selection of an optimal solution. Similarly, the normative references in this part of ISO 13628 may be replaced by other recognized equivalent standards when agreed between the user/purchaser and the supplier/manufacturer.
35、 Some common oilfield alloys are described in Table 1. This is, however, not meant to be an all-inclusive list and other alloys may be used. 6.2 Corrosivity evaluation 6.2.1 Design premise The corrosivity evaluation shall consider all media exposed to the system components including the stages of tr
36、ansportation, storage, installation, testing and preservation. This typically includes seawater, produced fluids, drilling and completion fluids, hydraulic control fluid, chemicals such as inhibitors, well stimulation fluids, etc. It is recommended that a compatibility matrix be developed showing to
37、 which media all components are exposed. 6.2.2 Internal corrosion 6.2.2.1 Hydrocarbon systems A corrosion evaluation should be carried out to determine the general corrosivity of the internal fluids for the materials under consideration. DESIGN AND OPERATION OF SUBSEA PRODUCTION SYSTEMSGENERAL REQUI
38、REMENTS AND RECOMMENDATIONS 5 The corrosion evaluation should be based on a corrosion prediction model, or on relevant test or field corrosion data agreed with the end user. General and localized corrosion of carbon steel takes place over time, and the anticipated corrosion rate should be calculated
39、 for the operating conditions. For wet hydrocarbon systems made of carbon and low-alloy steel or CRA, the corrosion mechanisms indicated in Table 1 should be evaluated. Details on mechanisms and parameters for consideration are given in ISO 2145738. Table 1 Materials prone to corrosion mechanisms in
40、 hydrocarbon systems Corrosion mechanism Carbon and low-alloy steel CRA CO2and H2S corrosion Yes Yesa MIC Yes Yes SSC/SCC caused by H2S Yes Yes HIC/SWC Yes No aThe presence of H2S in combination with CO2can also lead to a localized attack of CRAs. The critical parameters are temperature, chloride co
41、ntent, pH and partial pressure of H2S. There are no generally accepted limits and the limits vary with type of CRA.In cases where the potential exists for significant sand production, a sand-erosion evaluation should be carried out. The evaluation should include sand-prediction studies in the reserv
42、oir to provide information regarding reservoir sanding potential, as well as an evaluation of possible erosion damage. Erosion-prediction models can be used to evaluate the likelihood of erosion damage; the model used should be specified by, or agreed with, the end user. Even where the predicted ero
43、sion rate is low, the potential for synergistic erosion-corrosion should be considered. Chemicals for scale inhibition, scale removal and well stimulation may be corrosive and shall be considered in the corrosion evaluation. 6.2.2.2 Injection systems Injection systems involve injection of water or g
44、as into the sub-surface for disposal or stimulation purposes. Water-injection systems include injection of de-aerated seawater, untreated seawater, chlorinated seawater, produced water, aquifer water and combinations and mixing of different waters. NOTE Aquifer water comes from an underground layer
45、of water-bearing, permeable rock from which ground water can be extracted. This water can be used for injection into oil-bearing reservoirs. The most relevant corrosion mechanisms for injection of gas, produced water and aquifer water are as for the hydrocarbon carrying systems covered in 6.2.2.1 an
46、d the corrosion evaluation should be made accordingly. Details on mechanisms and parameters to consider are given in ISO 2145738. All components that can contact injection water should be resistant to well-treatment chemicals or well-stimulation chemicals if back-flow situations can occur. 6.2.3 Ext
47、ernal corrosion External corrosion evaluations shall consider all of the following: atmospheric corrosion during transport; storage and construction; seawater corrosion during and after installation; availability of cathodic protection. 6 ADDENDUM 1 TO API RECOMMENDED PRACTICE 17A / ISO 13628-1 It h
48、as been shown that some materials, such as martensitic and duplex stainless steel and other high-strength alloys, are susceptible to hydrogen stress cracking if they are subjected simultaneously to stresses and cathodic protection. For guidelines in design and limitations in mechanical properties, s
49、ee 6.5. 6.3 Corrosion control 6.3.1 Galvanic corrosion mitigation Wherever dissimilar metals are coupled together, a corrosivity evaluation shall be made. Cathodic protection prevents galvanic corrosion externally when the different materials are in electrical contact with each other. When the corrosivity assessment indicates that galvanic corrosion can be a problem for dissimilar metals in a hydrocarbon service, consideration should be given to applying mitigation measures. Examples of mitigation techniques are given in ISO 2145738. N
