1、FED-STD-297EAugus 1.199t oCHANGE NOTICE1January 11, 1996FEDERAL STANDARDENGINEERING PRACTICES FOR RUSTPROOFINGOF COMMERCIAL (NONTACTICAL) VEHICLESAMSC NIADISTRIBUTION STATEMENT A.FSC 23GPApprovedforpublicrelease;distributionisunlimited.Supersedes Title page of August 1,1990.Provided by IHSNot for Re
2、saleNo reproduction or networking permitted without license from IHS-,-,-CHANGE NOTICES ARE NOT CUMULATIVE FED-STD-297EAND SHALL BE RETAINED UNTIL SUCH CHANGE NOTICE 1TIME AS THE STANDARD IS REVISED January 11, 1996FEDERAL STANDARDRUSTPROOFINGOFCOMMERCIAL(NONTACTICAL)VEHICLESThefollowingchanges,whic
3、hformapartofFED-STD-297E,datedAugust1,1990,isapprovedbytheGeneralServicesAdministration,forusebyallfederalagencies.REMOVE: TitlepageofAugust1,1990ADD: TitlepageofJanuary11,1996,RETAINTHISCHANGE NOTICEAND PLACEITBEFORETHE FIRSTPAGE OFTHE STANDARD.FSC23GPProvided by IHSNot for ResaleNo reproduction or
4、 networking permitted without license from IHS-,-,-FED-STD-277E 23 7777777 000b1195 7 W PED-CTD-297E GENERAL SERVICES ADMINISTRATION Washington, D. C. 20301 Rustproofing of Commercial (Nontactical) Vehicles. 1. Service. General Services Administration, or the use of all Federal Agencies. This Federa
5、l Standard is approved by the Commissioner, Federal Supply 2. Beneficial comments (recommendations, additions. deletions) and any pertinent data which may be of use in improving this document should be addressed to: US Army Tank-Automotive Command. ATTN: AMSTA-URD. Warren. MI 48397-5000, by using th
6、e self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. 3 9 ii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FED-STD-297E POREWORD This standard establishes requirements for
7、rustproofing of commercial. nontactical, self-propelled and towed vehicles procured for Government use. iii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FED-STD-277E 23 II 7777777 OOObLI77 2 W Paragraph 1 . 2 . 2-1 2.1.1 2.1.2 3 . 4 . 4.1 4.2 4.3
8、4.4 4.5 4.6 5 . 5.1 5.1.1 5.1.2 5.1.3 5.2 5.2.1 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.11.1 1 . 2 . 3 . PED-STD-297E QONTENTS SPE . REFERENCED WCUMKNTS . Issues of documents . Government documents . Other Government documents DEFINITIONS GENERAL REQUIREMENTS . Rustproof ing . Identification Materia
9、h Instructions . Contractor inspection system . Worhanship . DETAILJID . Application equipment Spray gun Wands Spray nozzles Application procedure Film thickness Access and drain holes Application areas Prohibited areas Truck bodies Trailers . semitrailers and dollies Buses Ambulances Scooters . Tro
10、pical rustproofing bss of appearance, tropical rustproofing . . PIGURRS Rustproofing . front end assembly Rustproofing . automobile Rustproofing . truck assembly pntractor ingmntipn svstea . The contractor shall provide and maintain a written inspection system covering materials, tools, technical tr
11、aining and inspection procedures used under the contract. The inspection system shall describe inspections and levels of inspection, including the acceptance/rejection criteria for vehicle treatment, prohibited application, and coating application of rustproofing compound. The inspection procedures
12、shall provide for the verification of process controls necessary to insure cleanliness of surface to be treated, the maintenance of proper temperature and viscosity of the rustproofing compound at the time of application and other process controls which cannot be verified subsequent to application o
13、f the compound. Government quality assurance representatives. Inspection reports shall be submitted to the authorized * 4.6 * . Workmanship shall be of such quality 88 to assure that application of corrosion preventive compound to all vehicles under contract shall conform to the rustproofing instruc
14、tions prepared by the contractor and to the requirements of this standard. the requirement of an evenly applied coating with no excessive running, sagging, or build-up. windows, or upholstery shall be removed without causing damage to any component or material (paint, rubber, plastic. etc. 1. Any ov
15、erspray that may accumulate in prohibited areas (see 5.5) shall be removed with a clean cloth and solvent. such as naphtha. A minimum amount of solvent should be used to remove deposits of compound from the upholstery. Necessary precaution shall be taken to assure that the solvent used does not caus
16、e damage to rubber padding, upholstery, adhesives, and any other prohibited areas (see 5.5). In addition. for tropical rustproofing, see 5.11.1. Particular attention shall be paid to Any overspray of material on body finish. trim. 5. DETAILED REQUIREMENTS 5.1 ApDlicatinn e-. * 5.1.1 5-u. An airless
17、atomization type gun designed for fluid pressure atomization shall be used. The spray gun shall be capable of spraying the rustproofing component on vertical or horizontal surfaces without abnormal fatigue to the operator. adequate for material demand required for spraying with a minimum drop in pre
18、ssure. assembly of nozzle, material valve, filter connection and trigger. A gun which provides a fog or air-atomization spray may be used only in enclosed areas such as box section construction, rocker panels. quarter panels, and doors. Material passages shall be The gun shall consist of a body, wan
19、d, and necessary parts for the 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FED-STD-277E 23 W 7777977 0006503 4 W PKB-STD-297E 5.1.2 wands. A serbes of wands are required for rustproofing of the vehicle shall be provided. Each wand shall be desi
20、gned for rustproofing of specific areas of the vehicle and shall be capable of operating through 1/2 inch access holes. types (90 degrees and 45 degrees). capability shall have indicators showing the direction of the spray. The series shall include rigid. flexible and angular Wands with multi-direct
21、ional spray 5.1.3 Hood and deck . lid Cowl Roof Aulxnukd eyebrows: undersides of fenders: all enclosed. boxed-in, and support sections (see figure 3(H) and 3(K). Front edge or section of hood. all underside areas of the hood, except insul- ated surfaces. Rear area of deck lid where moisture may sett
22、le or may be 1 may settle or may be retained. Complete inside 1 retained. Complete inside of all boxed-in or support i of all boxed-in or support sections (see figures 1(B) - sections, Outside flat and 2(B). I surface of the cowl fire wall except insulated areas (see figure 3(D). Complete inside of
23、all . Complete inside of all enclosed or boxed-in support sections and double paneled sections (see figure paneled sections (see figure 2A) 1 - %LI). enclosed or boxed-in support sections and double N/A Trucks with cab: All inside roof seams, roof supports, drip rail seams, and roof shelves includin
24、g all boxed-in areas of the roof 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FED-STD-277E 23 m 7777777 000b505 B m I FED-STD-297E TABLE I. Euattwoofina areas - tomobiles and trucka. - (Continued) Area Doors Pillars Dog legs Rocker pane 1s Quart
25、er panel Rear lights Rear trunk and panel Tailgatehack doors Automobile Front and rear - inside of outer panel including front, rear and bottom panel, hem flange (bottom seam) and adjacent areas (see figure 2H). Inside front, center and rear pillars at bases (see figure (2(K). All internal qeas and
26、boxed-in sections (see figure (2(5). All inner areas and boxed-in sections (see figure 2(G). Inside quarter panel, rear fender well, boxed-in and double panel sections (see figures 2(E) and 2(L). Quarter panel light wells i and rear lights wells (see : figure 2(F). Rear trunk and panel assembly and
27、all boxed-in or double paneled areas and seams including the hinging area of the deck lid and rear gravel shield (see figures 2(C). Station wagon tailgate: complete inside surfaces of the outer panel, lower I panel and all seams (see figure 2(C). TrUCk Front. rear, and side - inside of outer panel i
28、ncluding front, rear and i bottom panel and upper frame, hem flange (bottom seam) and adjacent areas i (see figure 3(A). Complete inside front, center and rear pillars to roof line (see figure 3(E) ) .: All internal areas and I boxed-in sectim tsee figure 3(F). All inner areas and boxed-in sections
29、(see figure 3(G). , Inside quarter panel, rear fender well, boxed-in and double panel sections (see figures 2(E) and 2(L). Quarter panel light wells . and rear light wells (see figure 3(S). Rear storage compartment and panel assembly and all boxed-in or double paneled areas and seams including the h
30、inging area of the deck lid and rear gravel shield (see figure 3(R). Van and pickup trucks: all rear double paneled and boxed-in sections as well as any tailgates and doors to be treated the same as front doors to roof line (wee fimires 3T) and 3(U!, a Provided by IHSNot for ResaleNo reproduction or
31、 networking permitted without license from IHS-,-,-FE5bSTD-297E TABU I. - tm enclosed and boxed-in sections as well as exposed areas. All open seams and metal-to-metal (non-adhesive backed) moldings are to be sealed. N/A N/A N/A N/A The complete underside including metal fuel tank(s) (do not drop fu
32、el tank(s), floor, wheel housing, fender lips, brake fluid lines, gas lines, support clips, front and rear bumper brackets and exposed areas. Light truck frames of integral design (boxes, rails) and all appropriate metal. All underside body floor supports; and crossmembers: enclosed and boxed-in sec
33、tions as well as exposed areas (see figures 3(N) and 3(P) ) - All open seams and metal-to-metal (non-adhesive backed) moldings are to be sealed. Above windshield, above rea: window and behind seat ( s) (see figures 3(V), 3(W and 3(X) 3 9 Van and suburban trucks wit! double wall structure, inside of
34、roof edges. Complete underside (see figure 3(Y). See figures 3(2) and 3(AA) 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FED-STD-277E 23 W 7777777 0006507 1 W PED-STD-297E TABLE I. BygtDroofiZIFt areas - tnmobiles and tru . c. : d. e. Insulated
35、surfaces on fire wall and under hood Alternator/generator Emission A.I.R. pump Air conditioning compressor Air conditioning condenser Engine fan/fan clutch assembly Carburetor Intake/exhaust manifold Air conditioning cooler Power steering cooler - ! ! I Door exterior surface Auto interior door , snr
36、f ace Door seals Windows and trim Side mirrors . Area no. 5 Rear a. . of vehicle b. C. d. 6 e. f. t3. Trunk lid exterior surface Trunk area surface Trunk electrical wiring connections Station wagon tailgate exterior surface Tailgate upholstery. trim and windows Bumper exterior surf ace Trunk lock wo
37、rking parts. Truck i. k, 1. m. n. O. P- 9- r. S. a. b. C. d. e. a. b. C. d. e. f. g- Transmission cooler Insulated surfaces on fire wall and under hood and electrical components Alternator/generator Emission A.I.R. pump Air conditioning compressor Air conditioning condenser bine fan/fan clutch assem
38、bly Carburetor Int ake/exhaus t manifold Air Conditioning cooler - Power steering cooler Door exterior surface Truck interior door surf ace Door seals Windows and trini Side mirrors. Panel and van door(s (single and double) exterior surface Tailgate exterior surface (pickup and other models) Electri
39、cal wiring connections Rear storage compartment exterior surf ace Air brake hose coup1 ings Trailer hitch Fifth wheel (tractor) a (tractor) 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FED-STD-277E 23 m 7777777 000b507 5 FED-STD-297E - a. TABLE
40、 II. ProhibitedriastDroofirut areas t- andtrmcks. - (Continued) Area Area no. 6 Exterior of vehicle Area no. 7 Underside of vehicle Area no 8 Interior of vehicle All visible exterior finish painted surfaces, windows. lights and trim where rustproofing is not specifically required by table I. a. b. d
41、. e. f, 8- h. i. j. c. ! Engine exhaust system including catalytic converter(s) Heat shields Oil pan Drive shaft and universal joints Brake drums Starter Component breathers Blockage of drain holes or passages Wheel and tire surfaces Transmission housing a. Visible interior finish painted surfaces n
42、ot specifically required to be rustproofed by table I (or 5.8 when tropical rustproofing is specified) b. Upholstery : c. Glass and trim i d. Window seals 1 e. Seat belts TruClr i All visible exterior finish I painted surfaces. windows. I lights and trim where rustproofing is not specifically requir
43、ed by table I. I i ! j I a. b. d. e. f- ft- h. i. J - k. 1. m. n. C. O. I p- 9- : r. a. ! b. d. C. ! e. Engine exhaust system 1 Heat shields Oil. pan Propeller shafts and universal joints Air chambers Bearing boxes Power takeoff units Parking brake mechanism Brake drums Starter Component breathers L
44、iquid tanker dispensing equipment Blockage of drain holes or passages Transmission housing Moisture ejector Air dryer Slack adjusters Transfer case housing. Visible interior finish painted surfaces not specifically required to be rustproofed by table I (or 5.8 when tropical rustproofing is specified
45、) Upholstery Sunvisors Windshield trim, glass and seals Side and rear window 9 114 and seals 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FED-STD-297E - a. TABLE II. and trucka. - (Continued) Autnmobile Truck , Area R. h. i. i. k. 1. m. n. O. S
46、eat belt retractors Seat adjusting mechanism Floor mats Floor surface, when floor mat is not provided as a standard and is not available as an optional item Inside roof surf ace when headliner is not provided as a standard and is no+ an optional item Styrofoam headliner bonded to roof surf ace Cardb
47、oard headliner Steering wheel and controls Pedals: Gas. brake. clutch ; f. j g- h. i i. : j. . k. . 1. m. n. O. P- Q- r. Driver *s and passengers seats Seat belts Seat belt anchors Seat belt retractors Seat adjusting mechanism (working parts 1 Floor mats Floor surface, when floor mat is not provided
48、 aa a standard and is not available as an optional item Inside roof surface when headliner is not : provided as a standard and is not an optional item Dome light assembly Styrofoam headliner bonded to roof surface Cardboard headliner Steering wheel and contro Is Pedals: Gas. brake I I 5.6 . The comp
49、lete underside of truck bodies mounted on chassis shall be rustproofed, including complete fender wells and underside of fenders. boxed-in and support sections; double paneled sections; all inside roof seams; roof supports; drip rail seams and roof shelves: all boxed-in areas of the overhang; inside of light wells; and to supporting c
