1、MIL-M-7077L Ob Lg89887 378 1. SCOPE 1.1 Scope. This specification contains requirements not normally covered by drawings and provides Quality Assurance Provisions for the fabrication of parts, assembly and packing of the M139 air system mounting kit used in the VOLCANO 139 Mine Dispenser System. b t
2、 e i* MIL-M-70771 (AR) 4 November 1992 dLcument to the extent specified herein. Specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation. Unles; otherwise
3、0 i MILITARY SPECIFICATION MOUNTING KIT, MINE DISPENSER: AIR SYSTEM FOR M139 DISPENSERS This specification is approved for use by the U.S. Army Armament Munitions and Chemical Command, and is available for use by all Departments and Agencies of the Department of Defense. 2. APPLICABLE DOCUMENTS 2.1
4、Government documents. 2.1.1 Specifications, standards and handbooks. The following sDecifications, standards and handbooks form a part of this Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document, should be addressed to: Co
5、mmander U.S. Army ARDEC, ATTN: SMCAR-BAC-S, Picatinny Arsenal, New Jersey 07806-5000 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSMC NIA FSC1095 DISTRIBUTION STATEMENT D. Distribution authorized to DoD
6、 contractors only; critical technology; 87-08-10. Other requests for this document shall be referred to ARDEC, SMCAR-FSM, Picatinny Arsenal, NJ 07806-5000. DESTRUCTION ROTICE. For classified documents, follow the procedures in DoD 5200.22-My Industrial Security Manual, Section 11-19 or DoD 5200.1-R,
7、 Information Security Program Regulation, Chapter IX. For unclassified, limited documents, destroy by any method that will prevent disclosure of contents or reconstruction of the document. O Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-70771
8、 W Ib L48B88 204 W MIL-M-70771 (AR) SPEC I FICATIONS MILITARY MIL-P-7788 MIL-A-48078 MIL-C-70770 MIL-L-85762 STANDARDS MILITARY MIL-STD-810 - Panel - Ammun Info rma t ion Lion Standart Integrally Illuminated. Quality AsSurance Provisions, General Specification For. - Container, Shipping and Storage:
9、 Air Mounting Kit, For the M139 System. - Lighting, Aircraft, Interior, AN/AVS/6, Aviator, Night Version, Imaging System (ANVIS) Compatible. - Environmental Test Methods (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the Standa
10、rdization Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094) 2.1.2 Other Government documents, drawings and publications. The following other Government documents, drawings and publications form a part of this document to the extent specified herein. Unless otherwise sp
11、ecified, the issues shall be those in effect on the date of the solicitation. U.S. ARMY ARMAMENT RESEARCH, DEVELOPMENT AND ENGINEERING CENTER (ARDEC) PRODUCT DRAWING 12553085 - Combination of Adopted Items Mounting Kit, Mine Dispenser: M139 Air System INSPECTION EQUIPMENT DRAWINGS 12910090 - Simulat
12、or, Mine Dispenser control (MDC TECHNICAL MANUAL TM9-1095-208-10 -Operators Manual for Multiple Delivery Mine System (VOLCANO) (Copies of drawings and the Government document required by the suppliers in connection with specific acquisition functions should be obtained from the contracting activity
13、or as directed by the Contracting Officer.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-M-707?I1 = 999990b 1489889 140 MIL-M-70771 (AR) 2.1.3 Order of precedence. In the event of a conflict between the text of this document and the reference
14、s cited herein, the text of the this document shall take precedence. Nothing in this document, however, shall supersede laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Material. Materials shall be in accordance with the applicable drawings and specifications.
15、3.2 Components and assemblies. The Air System Mounting Kit, components and assemblies shall comply with all requirements specified on applicable and associated drawings and with all requirements of the applicable specifications. 3.3 Environmental conditions - control jettison, mine dispenser, (commo
16、nly known as ICP). 3.3.1 Temperature range. The ICP shall function over the temperature range of -35F to +145O after hot and cold conditioning listed below. 3.3.1.1 Hot temperature. Conditioning per MIL-STD-810, Method 501.2, Procedure I (160F for 24 hours) followed by stabilization at 145OF + 10F f
17、or 12 hours. 3.3.1.2 Cold temperature. Conditioning per MIL-STD-810, Method 502.2, Procedure I (-65OF for 24 hours) followed by stabilization at -35OF - 10F for 12 hours. 3.4 Functioning - ICP. 3.4.1 Initial condition. Unless otherwise stated, the initial conditions in 4.5.1 shall be completed befor
18、e each test. 3.4.2 Background lighting. tested as in 4.5.2a. a. The background lettering shall be illuminated when b. The background lettering shall not be illuminated when tested as in 4.5.2b. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-.J sel
19、f test-primary jettison. a. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.3a. b. A non-flashing “F“ shall light on the P/F/ARMED button when tested as in 4.5.333. c. A non-flashing “F shall light on the P/F/ARMED button when tested as in 4.5.3. * d. A non-flashing “F“
20、shall light on the P/F/ARMED button switch when tested as in 4.5.3d. # e. A non-flashing “F“ shall light on the P/F/ARMED button switch when tested as in 4.5.3e. f. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.3f. g. A flashing “F“ shall light on the P/F/ARMED button
21、switch when tested as in 4.5.3g. h. A ncn-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.3h. i. A flashing “F“ shall light on the P/F/ARMED button when tested as in 4.5.3i. j. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.31. k. A flashing “F“ s
22、hall light on the P/F/ARMED button when tested as in 4.5.3k. 1. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.31. m. A flashing F“ shall light on the P/F/ARMED button when tested as in 4.5.3m. n. A non-flashing “P“ shall light on P/F/ARMED button when tested as in 4.5.
23、3n. 3.4.4 Self test-emergency jettison. a. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.4a. O b. A non-flashing “F“ shall light on the P/F/ARMED button when tested as in 4.5.4b. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro
24、m IHS-,-,-MIL-M-70771 D 9999906 1489891 8T9 MIL-M-70771 (AR) c. A non-flashing “F“ shall light on the P/F/ARMED button when tested as in 4.5.4. d. A non-flashing “F“ shall light on the P/F/ARMED button when tested as in 4.5.4d. e. A non-flashing “F“ shall light on the P/F/ARMED button when tested as
25、 in 4.5.4e. f. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.4f. g. A flashing “F“ shall light on the P/F/ARMED button when tested as in 4.5.421. h. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.4h. i. A flashing “F“ shall light on the P/
26、F/ARMED button when tested as in 4.5.4i. j. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.43. k. A flashing “F“ shall light on the P/F/ARMED button when tested as in 4.5.4k. 1. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.41. m. Aflashin
27、g “Fa shall light on the P/F/ARMED button when tested as in 4.5.4m. n. A non-flashing “P“ shall light on the P/F/ARMED button when tested as in 4.5.4n. 3.4.5 Primary jettison circuit. a. ,;hen tested as in 4.5.5a, there shall be less than 4.0 VDC to ground on pins N, R, L, 5 of connector 5645 and pi
28、ns N, R, L, J of connector 5646. b. When tested as in 4.5.5b, there shall be 20 VDC minimum on N, R of connector 5645 and less than 4.0 VDC to ground on pins L, 5 of connector 5645 and pins N, L, R, 5 of connector 5646. c. When tested as in 4.5.5c, there shall be 20 VDC minimum on pins N, R of conne
29、ctor 5645 and less than 4.0 VDC to ground on pins L, J of connector 5645 and pins N, L, R, 5 of connector 5646. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-70771 m 0b 1489892 735 m MIL-M-70771 (AR) d. When tested as in 4.5.5d, there shall
30、 be 20 VDC minimum on pins N, L, R, J of connector 5645 and less than 4.0 VDC to ground on pins N, L, R, J of connector 5646. e. When tested as in 4.5.5e, there shall be 20 VDC minimum on pins N, R of connector 5645 and less than 4.0 VDC to ground on pins L, J of connector 5645 and pins N, L, J of c
31、onnector 5646. f. When tested as in 4.5.5f, there shall be less than 4.0 VDC to ground on pins N, R, L, 5 of connector 5645 and pins N, R, L,. J of connector 5646. g. When tested as in 4.5.59, there shall be less than 4.0 VDC to ground on pins N, R, LI J of connector 5645 and pins N, R, L, J of conn
32、ector 5646. h. When tested as in 4.5.5h, there shall be less than 4.0 VDC to ground on pins N, R, L, J of connector 5645 and pins N, R, L, J of connector 5646. 3.4.6 Emergency jettison circuit. a. When tested as in 4.5.6a, there shall be less than 4.0 VDC to ground on pins N, R, L, J of connector 56
33、45 and pins N, R, L, J of connector 5646. b. When tested as in 4.5.6b, there shall be 20 VDC minimum on N, R of connector 5646 and less than 4.0 VDC to ground on pins N, L, R, J of connector 5645 and pins L, J of connector 5646. c. When tested as in 4.5.6c, there shall be 20 VDC minimum on pins N, R
34、 of connector 5646 and less than 4.0 VDC to ground on pins N, L, R, 5 of connector 5645 and pins L, J of connector 5646. d. When tested as in 4.5.6d, there shall be 20 VDC minimum on pins N, L, R, J of connector 5646 and less than 4.0 VDC to ground on pins N, L, R, J of connector 5645. e. When teste
35、d as in 4.5.6e, there shall be 24 VDC minimum on pins N, R of connector 5646 and less than 4.0 VDC to ground on pins, N, L, R, J of connector 5645 and pins L, J of connector 5646. f. When tested as in 4.5.6f, there shall be less than 4.0 VDC to ground on pins N, R, L, J of connector 5645 and pins N,
36、 R, L, J of connector 5646, 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-7077L 9999906 Li189893 b7L MIL-M-70771 (AR) g. When tested as in 4.5.6g, there shall be less than 4.0 VDC to ground on pins N, R, L, J of connector 5645 and pins N, R
37、 L, J of connector 5646. h. When tested as in 4.5.6h, there shall be less than 4.0 VDC to ground on pins N, R, L, J of connector 5645 and pins N, R, L, J of connector 5646. 3.4.7 Arming circuit. a. When tested as in 4.5.7a, there shall be less than 0.3 VDC at J645-i. - b. When tested as 4.5.713, th
38、ere shall be less than 0.3 VDC at 5645-i. - c. When tested as in 4.5.7c, there shall be 20 VDC minimum at J645-i. - d. When tested as in 4.5.7d, there shall be less than 0.3 VDC at J645-i. - e. When tested as in 4.5.7e, there shall be 20 VDC minimum at J645-i. - f. When tested as in 4.5.7f, there sh
39、all be less than 0.3 VDC at J645-i. - g. When tested as in 4.5.7g, the ARMED light shall be on. h. When tested as in 4.5.711, the ARMED light shall go off. i. When tested as in 4.5.7i, the ARMED light shall be on. 3.5 Air system cables. The air system cables. shall be tested for continuity as specif
40、ied in 4.5.8. 3.6 Side panel assemblies. The side panel assemblies shall be manufactured and assembled in accordance with dwg. 9396036. 3.6.1 Jettison hardware pressure test. After the jettison hardware is installed on the side panel, each of the propulsion housing plug assemblies (9395988) shall be
41、 pressure tested as specified in 4.5.9. 3.7 Mount, MDC assembly fitness test. The Mount, MDC (dwg. 9396119) shall b e mounted and dismounted as specified in 4.5.10. 3.8 Air system fitness (Interface). The air system shall be mounted and tested on a UHGOA helicopter in accordance with Operation Manua
42、l TM9-1095-208-10 to verify proper interface fit and pass the BIT and ARM procedure. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-M-70771 M 9999906 1489894 508 9 MIL-M-70771 (AR) 3.9 workmanship. All parts and assemblies shall be fabricated,
43、 loaded and assembled in a thorough workmanlike manner; and all manufacturing, processing, and assembling operations shall be correctly performed. All parts and assemblies shall be clean, free of burrs, sharp edges, cracks, holes, grease, rust, and other foreign matter that may impair proper functio
44、ning. All electrical cables, insulation, shielding, etc. shall show no evidence of burns, abrading, cut or pinch marks that could cause short circuits or leakage. The electrical cables shall be secured to avoid unwanted interference with other mechanical/electrical operation. The cleaning method use
45、d shall not be injurious to any part, nor shall the parts be contaminated by the cleaning agent(s). Exterior surface coating shall be continuous and adherent except for a few light scratches not exposing base material. All required markings shall be neat and sharply defined. 4. QUALITY ASSURANCE PRO
46、VISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements examinations and tests) as specified herein. Except as otherwise specified in the contract or purchase order, the
47、contractor may use his own or any other facilities suitable for the performance or the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed
48、necessary to ensure supplies and services conform to prescribed requirements. 4.1.1 Responsibility for compliance. All items shall meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspection system or quality pro
49、gram, The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the Government for acceptance comply with all requirements of the contract. Sampling inspection, as part of manufacturing operations, is an acceptable practice to ascertain conformance to requirements, however, this does no authorize submissio
