1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 56 53 (April 2008)-Preparing Activity: USACE SupersedingUFGS-33 56 53 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated March 2008*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 56 53PRESSURE VESSELS FOR
2、 STORAGE OF COMPRESSED GASES04/08PART 1 GENERAL1.1 REFERENCES1.2 SUBMITTALSPART 2 PRODUCTS2.1 MATERIALS2.1.1 Piping for Manifolds2.1.2 Fittings for Manifolds2.1.3 Flanges for Manifolds2.1.4 Bolts, Studs, and Nuts for Flanges2.1.5 Flange Gaskets2.1.6 Supports and Attachments2.1.7 Vessels2.2 SPECIAL R
3、EQUIREMENTS2.2.1 Multiple-Layered or Banded Vessels2.2.1.1 Slag2.2.1.2 Post-Weld Heat Treatment2.2.1.3 Inner Shell Thickness Less Than One-Half Head Thickness2.2.1.4 Inner Shell Thickness Greater Than One-Half Head Thickness2.2.2 Seamless Cylinders2.3 DESIGN AND FABRICATION2.3.1 Design Pressure2.3.2
4、 Design Temperature2.3.3 Outlets2.3.3.1 Nozzles2.3.3.2 Manholes and Handholes2.3.3.3 Drains and Vents2.3.4 Multiple Vessels2.3.5 Structural Attachments2.3.6 Shell and Head Thickness2.3.7 Procedure for Welding Vessels and Manifolds2.3.7.1 Weld Layer Thickness2.3.7.2 Continuity of Backing Ring2.3.8 Jo
5、int EfficiencySECTION 33 56 53 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.3.9 Pressure Relief Devices2.4 TESTING2.4.1 Notched-Bar Impact Tests for Material2.4.1.1 Impact Specimens2.4.1.2 Minimum Impact Value2.4.1.3 Additional Tests of We
6、lded and Seamless Vessels2.4.2 Mechanical Property Tests2.4.2.1 Welded Vessels2.4.2.2 Seamless Vessels2.4.3 Hydrostatic Testing2.5 INSPECTION AND REPAIR OF DEFECTS2.5.1 Personnel Qualifications2.5.2 Radiography of Buttwelded Pipe Joints2.5.3 Radiography of Welded Vessels2.5.4 Magnetic Particle Inspe
7、ction2.5.5 Inspection for Laminations2.5.6 Dye Penetrant Inspection2.5.7 Repair of Defects2.6 CLEANING2.6.1 Internal Cleaning2.6.2 Permissible Contamination Limits2.6.3 Miscellaneous Requirements2.6.3.1 Nominal-Rated Filters2.6.3.2 Clean Water2.6.3.3 Dry Air2.6.3.4 Nitrogen2.6.3.5 Hydrocarbon2.6.3.6
8、 Solid Particle2.6.3.7 Fiber2.6.3.8 White Metal2.6.4 Cleaning Procedures2.6.4.1 Cleaning During Fabrication2.6.4.2 After Cleaning2.6.5 Drying2.6.6 Testing of Cleaned Vessels and Manifolds2.6.7 Inspection2.6.7.1 Inspection No. 1, Final Rinse2.6.7.2 Inspection No. 2, Visual2.6.7.3 Inspection No. 3, Ul
9、traviolet Light2.6.7.4 Inspection No. 4, Wipe Test2.7 SEALING2.7.1 Seals2.7.2 Flanged Openings2.7.3 Threaded Openings2.8 CERTIFICATE2.9 PRESSURIZING2.10 PAINTING2.10.1 Exterior Surfaces2.10.2 Cleaning and Preparation of Surfaces2.10.3 Painting of SurfacesPART 3 EXECUTION3.1 FOUNDATIONS3.1.1 Excavati
10、on, Filling, and Grading3.1.2 Anchor Bolts3.2 INSTALLATION3.2.1 Equipment3.2.2 PipingSECTION 33 56 53 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3 FIELD TESTING3.3.1 Testing Materials3.3.2 Procedure3.4 TOUCHUP PAINTING- End of Section Ta
11、ble of Contents -SECTION 33 56 53 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 56 53 (April 2008)-Preparing Activity: USACE SupersedingUFGS-33 56 53 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSR
12、eferences are in agreement with UMRL dated March 2008*SECTION 33 56 53PRESSURE VESSELS FOR STORAGE OF COMPRESSED GASES04/08*NOTE: This guide specification covers the requirements for pressure vessels for the storage of compressed gases.Edit this guide specification for project specific requirements
13、by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and sh
14、ould be directed to the technical proponent of the specification. A listing of technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL*NOTE: This guide
15、 specification is intended to be used for installation of unfired pressure vessels for the storage of compressed gases such as helium, nitrogen, oxygen, and air in the temperature range of plus 49 degrees C to minus 40 degrees C (plus 120 degrees F to minus 40 degrees F). Its use is not intended for
16、 cryogenic fluids nor for commercial compressed air receivers operating at pressures of approximately 2.07 MPa (300 psig) or below. If corrosive gases are stored, special treatment for the interior of the vessel will be specified. Lining materials such as alloy or epoxy coatings may be used for the
17、interior of the vessels. The drawings will show all piping connection points both SECTION 33 56 53 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-in physical location and size.*1.1 REFERENCES*NOTE: This paragraph is used to list the publicatio
18、ns cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Ar
19、ticle to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references i
20、n the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.ASME INTERNATIONAL (ASME)ASME B16.20 (1998; Addenda A 2000; R 2004) Metallic Gaskets for Pipe Flanges
21、- Ring-Joint, Spiral Wound, and JacketedASME B16.5 (2003) Standard for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24ASME B31.3 (2006) Process PipingASME BPVC SEC IX (2007) Boiler and Pressure Vessel Code; Section IX, Welding and Brazing QualificationsASME BPVC SEC V (2007) Boiler and Pre
22、ssure Vessel Code; Section V, Nondestructive ExaminationASME BPVC SEC VIII D1 (2007) Boiler and Pressure Vessel Code; Section VIII, Pressure Vessels Division 1 - Basic CoverageASTM INTERNATIONAL (ASTM)ASTM A 182/A 182M (2007a) Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, For
23、ged Fittings, and Valves and Parts for High-Temperature ServiceSECTION 33 56 53 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM A 193/A 193M (2007) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Tempe
24、rature ServiceASTM A 194/A 194M (2007) Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or BothASTM A 240/A 240M (2007e1) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessel
25、s and for General ApplicationsASTM A 312/A 312M (2007) Standard Specification for Seamless, Welded, and Heavily Worked Austenitic Stainless Steel PipesASTM A 320/A 320M (2007a) Standard Specification for Alloy/Steel Bolting Materials for Low-Temperature ServiceASTM A 36/A 36M (2005) Standard Specifi
26、cation for Carbon Structural SteelASTM A 370 (2007b) Standard Test Methods and Definitions for Mechanical Testing of Steel ProductsASTM A 376/A 376M (2006) Standard Specification for Seamless Austenitic Steel Pipe for High-Temperature Central-Station ServiceASTM A 403/A 403M (2007) Standard Specific
27、ation for Wrought Austenitic Stainless Steel Piping FittingsASTM E 165 (2002) Standard Test Method for Liquid Penetrant ExaminationASTM E 709 (2001) Standard Guide for Magnetic Particle ExaminationMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-58 (2002) Standard
28、 for Pipe Hangers and Supports - Materials, Design and ManufactureMSS SP-69 (2003; R 2004) Standard for Pipe Hangers and Supports - Selection and ApplicationSOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)SAE ARP598 (2003; Rev C) Aerospace Microscopic Sizing and Counting of Particulate Contaminat
29、ion for Fluid Power SystemsSECTION 33 56 53 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-THE SOCIETY FOR PROTECTIVE COATINGS (SSPC)SSPC Paint 21 (1982; E 2004) Paint Specification No. 21 White or Colored Silicone Alkyd Paint (Type I, High Gl
30、oss and Type II, Medium Gloss)SSPC Paint 25 (1997; E 2004) Paint Specification No. 25Zinc Oxide, Alkyd, Linseed Oil Primer for Use Over Hand Cleaned Steel Type I and Type II1.2 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the follow
31、ing list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an e
32、xisting “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three cha
33、racters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District O
34、ffice); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Gov
35、ernment approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Su
36、bmit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsInstallation; G; G, _SECTION 33 56 53 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Drawings showing the locations of weld seams, sizes and types o
37、f welds, piping arrangements, nozzle reinforcement, method of nozzle attachment, plate and head thicknesses, vessel weights, details of gas relief holes in multiple-layered shells, lifting lugs manways details of drains and vents details required for fabrication of the vessels, and a complete list o
38、f materials. Include design calculations for vessels and manifolds with the drawings, including chemical composition and mechanical properties of the steels used, and including reference to ASME BPVC SEC VIII D1. Loading, lifting, shipping, unloading, field testing, and installation instructions, pr
39、ior to completion of fabrication. Installation drawings for piping manifolds showing field piece markings. The pressure vessel foundation design drawings.SD-06 Test ReportsTestTest reports for radiographic, magnetic particle, liquid penetrant, impact, and hydrostatic tests performed to prove complia
40、nce with specified criteria, upon completion and testing of the installed system.Procedure for Welding Vessels and ManifoldsCertified copies of performance test records indicating that the welders have passed qualification test in conformance with ASME BPVC SEC IX, prior to work on piping or vessel
41、fabrication. Where such test records are not furnished, perform qualification tests witnessed by Contracting Officer. Each welder shall be qualified for the position and type of material assigned. Requalification tests will be required when work of the welder creates a reasonable doubt as to the wel
42、ders proficiency. Such a retest may include both radiographic and mechanical tests. Welders failing a requalification test will not be permitted to work.SD-07 CertificatesCleaningA certified record of satisfactory cleaning of similar vessels or a record certifying not less than 2 years of experience
43、 in chemical cleaning to similar standards and for similar service. No organization performing cleaning will be considered qualified unless such proof of cleaning experience is submitted.PART 2 PRODUCTS2.1 MATERIALS*NOTE: The vessel design pressure will determine the schedule of pipe, type of flange
44、 facing, and whether pipe or tubing and flanges or high-pressure fittings are required.*SECTION 33 56 53 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Use a nameplate on vessels except when stamping is directly applied. A nameplate plainly st
45、amped in letters not less than 10 mm 3/8 inch high shall be permanently attached to vessel or vessel assembly structure at a conspicuous location. Attachment to shell or head portions or around the nozzle openings of vessel shall be by welding, brazing, soldering, or by tamper-resistant mechanical fasteners of suitable metal const
