1、ASD STANDARD NORME ASD ASD NORM prEN 6069 Edition P 3 September 2008 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: Supersedes Edition P 2 November
2、 2005 Descriptors: ENGLISH VERSION Aerospace series Rivet, 100 reduced flush head, close tolerance Inch series Srie arospatiale Rivets de prcision, 100 tte fraise petite Srie en inches Luft- und Raumfahrt Vollniet, 100 reduzierter Senkkopf, enge Toleranz Zoll-Reihe This “Aerospace Series“ Prestandar
3、d has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments
4、. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be
5、submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdraw
6、ing any national standards conflicting with the EN. Edition approved for publication 30 September 2008 Comments should be sent within six months after the date of publication to ASD-STAN Mechanical Domain Copyright 2008 by ASD-STAN prEN 6069:20082 Contents Page Foreword2 1 Scope 3 2 Normative refere
7、nces3 3 Requirements.4 3.1 Configuration, dimensions, tolerances and mass .4 3.2 Material and surface treatment.7 4 Designation 7 5 Marking .8 5.1 Material identification8 5.2 Manufacturers identification.8 5.3 Identification of oversize rivets9 6 Technical specification .9 6.1 Aluminium alloy rivet
8、s 9 6.2 Heat resisting alloy NI-PD9001 (NiCu31) rivets 9 6.3 Titanium alloy rivets 9 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Mechanical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Pro
9、cess Manual, this standard has received approval for Publication. prEN 6069:20083 1 Scope This standard specifies the dimensions, tolerances and mass of rivets with 100 reduced flush head, close tolerance, inch series, for aerospace application. 2 Normative references The following referenced docume
10、nts are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 8080, Aerospace Anodic treatment of titanium and titanium alloys Sulfuric ac
11、id process. 1)EN 2115, Aerospace series Aluminium alloy 2117-T42 Wire for solid rivets D 10 mm. 2)EN 2116, Aerospace series Aluminium alloy 2017A-T42 Wire for solid rivets D 10 mm. 2)EN 2117, Aerospace series Aluminium alloy AL-P5056A (5056A)-H32 Wire for solid rivets D 10 mm. 2)EN 2424, Aerospace s
12、eries Marking of aerospace products. EN 2941, Aerospace series Nickel alloy rivets Technical specification. EN 3115, Aerospace series Aluminium alloy 7050- T73 Wire for solid rivets D 10mm. 2)EN 4372, Aerospace series Heat resisting nickel alloy with copper NI-PD9001 (NiCu31) Wire for solid rivets D
13、 10 mm. 2)EN 6104, Aerospace series Rivets, solid, in aluminium or aluminium alloy Inch series Technical specification. 2)EN 6118, Aerospace series Process specification Aluminium base protection for fasteners. 2)AMS 4982, Titanium alloy wire 44.5 Cb. 3)MIL-C-5541, Military specification, Chemical c
14、onversion coatings on aluminium and aluminium alloys. 3)MIL-A-8625, Military specification, Anodic coatings for aluminum and aluminum alloys. 3)NASM5674, Rivets, structural, aluminium alloy, titanium columbium alloy, general specification for. 4)NAS9800, Head protrusion gaging, 100 flush head fasten
15、ers, gage block, gage diameters and stylus. 4) 1) Published by: International Organisation for Standardization, Case postal 56, CH-1211 Geneva 20 (www.iso.org). 2) Published as ASD Prestandard at the date of publication of this standard. 3) Published by: Society of Automotive Engineers (SAE), 400 Co
16、mmonwealth Drive, Warrendale, PA 15096-0001 (www.sae.org). 4) Published by: Aerospace Industries Association, 1000 Wilson Boulevard, Suite 1700, Arlington, VA 22209-3928, USA (www.aia-aerospace.org). prEN 6069:20084 3 Requirements 3.1 Configuration, dimensions, tolerances and mass The configuration
17、shall conform with Figure 1. The dimensions, tolerances and mass shall conform with Figure 1 and Tables 1 and 3. Dimensions and tolerances of oversizes (for repair purposes only) shall conform with Figure 1 and Tables 2 and 3. Dimensions and tolerances are expressed in millimetres. Marking ( see 5 )
18、 D1)AS2)2) F A3)10030EC WPB3)L 0,254Head-cocking angelrelative to axisof rivet 1/2 max. 0,254 max. rad. 0,127 A A1R14)Key 1 Angular misalignment of rivet head to rivet shank axis 0,5 max. 2 Marking (see Clause 5) a0,025 mm shank diameter increase is permissible within 2,54 mm of the based of the hea
19、d. bChamfered ends with radius to the R1dimensions or a 20 chamfer to dimension “S”. cMaximum head diameters are to theoretical sharp corners as measured by projection. dMeasurement method for inspection of head characteristics in accordance with NAS9800. Figure 1 Configuration 0,051a b c d 2 1 R1b
20、c 100 0,5 0,254 max. rad. prEN 6069:20085 Table 1 Dimensions and tolerances Diameter code D Nominal diameter A A1B C E F P R1S W 0,03 max. min. min. Ref. + 0,050 0,13 max. min. 0,25 0,25 max. min. 3 2,38 3,709 3,623 3,263 0,54 2,31 0,291 0,248 0,74 0,58 3,028 3,0234 3,18 4,923 4,835 4,475 0,71 3,53
21、0,336 0,291 0,99 0,79 4,135 4,1305 3,97 6,226 6,141 5,781 0,93 0,084,83 0,457 0,412 1,24 0,99 5,151 5,1466 4,76 7,635 7,543 7,183 1,19 5,15 0,610 0,559 1,50 1,19 6,200 6,1957 5,56 8,880 8,790 8,430 1,38 7,00 0,670 0,612 1,75 1,37 7,310 7,3058 6,36 10,014 9,907 9,547 1,51 0,100,08to 0,15 8,15 0,677 0
22、,618 1,98 1,57 8,420 8,415Table 2 Dimensions and tolerances for oversize rivets D A A1B C E F P R1S W Diameter code 0,03 max. min. min. Ref. + 0,050 0,13 max. min. 0,25 0,25 max. min. 5X 4,37 6,630 6,540 6,18 0,93 0,08 5,10 0,628 0,578 1,24 0,99 5,151 5,1466X 5,16 8,040 7,950 7,59 1,19 6,25 0,781 0,
23、728 1,50 1,19 6,200 6,1957X 5,96 9,280 9,190 8,83 1,38 0,100,08to 0,15 7,25 0,836 0,782 1,75 1,37 7,310 7,305prEN 6069:20086 Table 3 Length code and mass Diameter code Lengtha,b3 4 5 6 7 8 codeL 0,254 Mass c kg/ 1 000 parts 03 4,76 0,06 0,11 04 6,35 0,08 0,15 0,24 05 7,94 0,10 0,18 0,29 0,43 06 9,52
24、 0,12 0,22 0,35 0,51 0,71 07 11,11 0,14 0,25 0,40 0,59 0,81 1,07 08 12,70 0,16 0,29 0,46 0,67 0,92 1,21 09 14,29 0,18 0,32 0,51 0,75 1,03 1,35 10 15,87 0,20 0,36 0,57 0,83 1,14 1,49 11 17,46 0,22 0,40 0,62 0,90 1,24 1,63 12 19,05 0,24 0,43 0,68 0,98 1,35 1,77 13 20,64 0,26 0,47 0,73 1,06 1,46 1,91 1
25、4 22,22 0,28 0,50 0,79 1,14 1,57 2,05 15 23,81 0,30 0,54 0,84 1,22 1,67 2,19 16 25,40 0,32 0,57 0,90 1,30 1,78 2,34 17 26,99 0,61 0,95 1,38 1,89 2,48 18 28,57 0,64 1,01 1,46 2,00 2,62 20 31,75 0,71 1,11 1,61 2,21 2,90 22 34,92 0,78 1,22 1,77 2,43 3,18 24 38,10 0,85 1,33 1,93 2,64 3,46 28 44,45 1,55
26、2,24 3,07 4,02 32 50,80 1,77 2,56 3,50 4,59 40 63,50 4,36 5,71 aLength missing in table can be created in 1/16 inch (1,59 mm) steps, e.g. length code 19 corresponds to: 19/16 inch (30,16 mm). b1/32 inch (0,79 mm) length increments may be obtained by adding code 5 after the last digit of part number,
27、 e.g. length code 06-5 corresponds to: 6/16 inch (9,53 mm) + 1/32 inch (0,79 mm) = 13/32 inch (10,32 mm). cMass based on aluminium alloy with a density of 2,79 kg/dm3, refer to Table 4 for conversion factors. prEN 6069:2008 7 3.2 Material and surface treatment See Table 4. Table 4 Material code Diam
28、eter code Material code 3 4 5 5X 6 6X 7 7X 8 Surface treatment (code see Clause 4) Density kg/dm3Multiplicatorof mass (see Table 3) AD Aluminium alloy 2117-T4 per EN 2115 2,75 0,98 D Aluminium alloy 2017A-T4 per EN 2116 2,79 1 B a Aluminium alloy AL-P5056A (5056A)-H32 per EN 2117 2,64 0,95 KE Alumin
29、ium alloy 7050-T73 per EN 3115 Yellow chromated per MIL-C-5541, class 1A Anodized per MIL-A-8625, type II, class 1, clear a 2,82 1,01 N Heat resisting nickel alloy NI-PD9001 (NiCu31) per EN 4372, annealed None 8,85 3,17 T Anodized per ISO 8080 V Titanium alloy 44.5 Cb, heat treat: annealed per AMS 4
30、982 IVD per EN 6118 5,8 2,08 aNot for new design. 4 Designation EXAMPLE Description block RIVET Identity block EN6069D6X6A5 Number of this standard Material code (see Table 4) Diameter code (see Tables 1 and 2) Length code in 1/16 inch* (see Table 3). When the diameter code has no letter add between
31、 diameter code and length code a dash ”-“. Surface treatment for Al alloy (see Table 4): - No code indicates yellow chromated, - Code “A“ indicates anodised (not for new design) Additional length code (see Table 3) (1/16 of an inch plus 1/32 inch)*. When surface treatment has no letter code add betw
32、een length code and additional length code a dash ”-“. *For supplying purpose only, see footnotes aand bin Table 3. prEN 6069:20088 5 Marking 5.1 Material identification Symbol on head, see Figure 2. EN 2115 EN 2116 EN 2117 Indented 0,2 mm max Embossed 0,2 mm max Embossed 0,2 mm max EN 3115 EN 4372
33、AMS 4982 Embossed 0,2 mm max Embossed 0,2 mm max Indented 0,25 mm max Figure 2 Material identification 5.2 Manufacturers identification EN 2424, style F to be embossed or indented on rivet head. Manufacturers identification is required on rivet heads for diameter code 4 and larger. 0,8 max 0,8 max 0
34、,8 max 0,8 max 1,020 min 1,780 max 0,762 min 1,270 max0,8 max prEN 6069:2008 9 5.3 Identification of oversize rivets Symbol on rivet shank end, see Figure 3. Triangular shape indented 0,2 mm max. Figure 3 Identification of oversize rivets (the criteria being legibility) 6 Technical specification 6.1
35、 Aluminium alloy rivets Aluminium alloy rivets shall conform with the requirements of EN 6104. 6.2 Heat resisting alloy NI-PD9001 (NiCu31) rivets NI-PD9001 (NiCu31) rivets shall conform with the requirements of EN 2941. Shear strength Rc= 340 MPa to 407 MPa. Note Rivets manufactured prior to August 1st2005 with a maximum shear strength of 450 MPa may be procured and used until stocks are depleted. 6.3 Titanium alloy rivets Titanium alloy 44.5 Cb rivets shall conform with the requirements of NASM5674 except for the finish as stated. 0,8 mm max max 0,5 D
