1、BS EN ISO 13628-10:2006)g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58production systems Part 10: Specification for bonded flexible pipeThe Europe
2、an Standard EN ISO 13628-10:2006 has the status of a British StandardICS 75.180.10Petroleum and natural gas industries Design and operation of subsea BRITISH STANDARDBS EN ISO 13628-10:2006Incorporating Amendment No. 1 (renumbers BS ISO 13628-10:2005 as BS EN ISO 13628-10:2006This British Standard w
3、as published under the authority of the Standards Policy and Strategy Committee on 12 January 2006 BSI 2006ISBN 0 580 47167 5Amendments issued since publicationAmd. No. Date Comments16775 29 December 2006 Renumbers BS ISO 13628-10:2005 as BS EN ISO 13628-10:2006its secretary.This publication does no
4、t purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.National forewordThis British Standard was published by BSI. It is the UK implementation of EN ISO 13628
5、-10:2006. It is identical with ISO 13628-10:2005. The UK participation in its preparation was entrusted by Technical Committee PSE/17, Materials and equipment for petroleum, petrochemical and natural gas industries, to Subcommittee PSE/17/-/4, Drilling and production equipment.A list of organization
6、s represented on PSE/17/-/4 can be obtained on request to EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 13628-10October 2006ICS 75.180.10English VersionPetroleum and natural gas industries - Design and operation ofsubsea production systems - Part 10: Specification for bondedflexible pipe (IS
7、O 13628-10:2005)Industries du ptrole et du gaz naturel - Conception etexploitation des systmes de production immergs - Partie10: Spcification pour canalisations flexibles composites(ISO 13628-10:2005)Erdl- und Erdgasgewinnung - Konstruktion und Betriebvon Unterwasser-Produktionssystemen - Teil 10:An
8、forderungen an miteinander verklebte Leitungen (ISO13628-10:2005)This European Standard was approved by CEN on 6 October 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard wi
9、thout any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language m
10、ade by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, G
11、reece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement
12、 Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 13628-10:2006: EForeword The text of ISO 13628-10:2005 has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and
13、 offshore structures for petroleum and natural gas industries” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 13628-10:2006 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas indus
14、tries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2007, and conflicting national standards shall be withdrawn at the latest by April 2007. Ac
15、cording to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lith
16、uania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 13628-10:2005 has been approved by CEN as EN ISO 13628-10:2006 without any modifications. EN ISO 13628-10:2006 Reference num
17、berISO 13628-10:2005(E)INTERNATIONAL STANDARD ISO13628-10First edition2005-10-01Petroleum and natural gas industries Design and operation of subsea production systems Part 10: Specification for bonded flexible pipe Industries du ptrole et du gaz naturel Conception et exploitation des systmes de prod
18、uction immergs Partie 10: Spcification pour canalisations flexibles composites EN ISO 13628-10:2006 ii iiiContents Page Foreword. v Introduction . vi 1 Scope . 1 1.1 Purpose 1 1.2 Products 2 1.3 Applications 2 2 Normative references . 2 3 Terms, definitions and abbreviations . 5 3.1 Terms and defini
19、tions. 5 3.2 Symbols and abbreviations . 10 4 Functional requirements 11 4.1 General. 11 4.2 Overall requirements 11 4.3 General design parameters . 12 4.4 Internal fluid parameters 12 4.5 External environment . 14 4.6 System requirements . 14 5 Design requirements 17 5.1 Loads and load effects . 17
20、 5.2 Pipe design methodology 20 5.3 Pipe structure design . 21 5.4 System design requirements. 26 6 Materials 29 6.1 Material requirements. 29 6.2 Qualification requirements 33 6.3 Quality assurance requirements . 39 7 Manufacturing requirements . 41 7.1 Quality assurance requirements . 41 7.2 Carca
21、ss 42 7.3 Preparation of compound and calendering . 43 7.4 Elastomer winding 44 7.5 Reinforcement armour layer 45 7.6 Insulation layers 45 7.7 End fitting 45 7.8 Curing process 47 7.9 Special processes. 48 7.10 Manufacturing tolerances 50 7.11 Repairs. 50 8 Documentation 51 8.1 General. 51 8.2 Desig
22、n premise . 51 8.3 Design load report 51 8.4 Design report. 51 8.5 Manufacturing quality plan 52 8.6 Fabrication specification . 52 8.7 As-built documentation 52 8.8 Operation manual . 53 EN ISO 13628-10:2006 iv 9 Factory acceptance tests . 54 9.1 General . 54 9.2 Gauge test 55 9.3 Hydrostatic press
23、ure test. 55 9.4 Electrical continuity and resistance tests 56 9.5 Kerosene test. 56 9.6 Vacuum test . 56 10 Marking and packaging 57 10.1 Marking. 57 10.2 Packaging 57 Annex A (informative) Purchasing guidelines . 59 Annex B (informative) Bend stiffeners and bend restrictors . 66 Annex C (informati
24、ve) Use of the API Monogram 71 Bibliography . 72 EN ISO 13628-10:2006 vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO techn
25、ical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
26、with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft In
27、ternational Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document
28、may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-10 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, D
29、rilling and production equipment. ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production systems: Part 1: General requirements and recommendations Part 2: Unbonded flexible pipe systems for subsea and marine a
30、pplications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equipment Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/workover riser systems Part 8: Remotely Operated Vehicle (ROV) interfaces on subsea production systems Part 9: Remotely
31、 Operated Tool (ROT) intervention system Part 10: Specification for bonded flexible pipe Part 11: Flexible pipe systems for subsea and marine riser applications The following part is under preparation: Part 12: Dynamic production risers EN ISO 13628-10:2006 vi Introduction This part of ISO 13628 has
32、 been based on API Spec 17K, First Edition, September 2001. Users of this International Standard should be aware that further or differing requirements might be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from ac
33、cepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide deta
34、ils. EN ISO 13628-10:2006 1Petroleum and natural gas industries Design and operation of subsea production systems Part 10: Specification for bonded flexible pipe 1 Scope 1.1 Purpose 1.1.1 This part of ISO 13628 defines the technical requirements for safe, dimensionally and functionally interchangeab
35、le bonded flexible pipes that are designed and manufactured to uniform standards and criteria. See Figure 1 for explanatory figure on typical bonded flexible pipe. 1.1.2 Minimum requirements are specified for the design, material selection, manufacture, testing, marking and packaging of bonded flexi
36、ble pipes, with reference to existing codes and standards where applicable. See API RP 17B for guidelines on the use of flexible pipes and ancillary components. Key 1 outer wrap 5 reinforcement layer 2 cover 6 breaker layer 3 breaker layer 7 liner 4 cushion layer 8 carcass Figure 1 Typical bonded fl
37、exible pipe EN ISO 13628-10:2006 2 1.2 Products 1.2.1 This part of ISO 13628 applies to bonded flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. This part of ISO 13628 does not cover flexible pipes of unbonded structure. See ISO 13628-2 f
38、or guidance on unbonded flexible pipes. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. 1.2.2 This part of ISO 13628 does not apply to flexible pipe ancillary components. Guidelines for ancillary components are given in API RP 17B. 1.2.3 This part of ISO 13628 ca
39、n be applied to flexible pipes that include non-metallic reinforcing layers, though no effort was made to address the specific and unique technological aspects of this product. 1.2.4 This part of ISO 13628 can be applied to a bonded construction pipe that includes a material or layer construction th
40、at is covered in ISO 13628-2. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. 1.3 Applications 1.3.1 The applications addressed by this part of ISO 13628 are sweet and sour service production, including export and injection applications. Production products inclu
41、de oil, gas, water and injection chemicals. This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, risers, jumpers and offshore loading and discharge hoses. This part of ISO 13628 applies to pipes with a design pressure greater than or equal to 1,5 MPa (15 bar).
42、This part of ISO 13628 can be used for lower design pressure pipes, though the requirements of these pipes have not been specifically addressed. Reference OCIMF30for guidelines on these pipes. 1.3.2 This part of ISO 13628 does not apply to flexible pipes for use in choke and kill line applications.
43、See API Spec 16C for guidance on choke and kill line applications. This part of ISO 13628 can be applied to flexible pipes for pile hammer, gas flare, water supply and jetting applications, though no effort was made to address the specific and unique technological aspects relating to each of these r
44、equirements. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 34-2, Rub
45、ber, vulcanized or thermoplastic Determination of tear strength Part 2: Small (Delft) test pieces ISO 37, Rubber, vulcanized or thermoplastic Determination of tensile stress-strain properties ISO 75 (all parts), Plastics Determination of temperature of deflection under load ISO 812, Rubber, vulcaniz
46、ed Determination of low-temperature brittleness ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness) ISO 1431-1:2004, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing ISO 1817, Rubber, v
47、ulcanized Determination of the effect of liquids EN ISO 13628-10:2006 3ISO 2781, Rubber, vulcanized Determination of density ISO 4647:1982, Rubber, vulcanized Determination of static adhesion to textile cord H-pull test ISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistan
48、ce using a rotating cylindrical drum device ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T) ISO 6892, Metallic materials Tensile testing at ambient temperature
49、ISO 10423, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment ISO 10474, Steel and steel products Inspection documents ISO 13628-4, Petroleum and natural gas industries Design and operation of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13665, Seamless and welded steel tubes for pressure purposes Magnetic particle inspection of the tube body for the detection of surface imperfections ISO 15156 (