EN 12267-2003 en Food processing machinery - Circular saw machines - Safety and hygiene requirements (Incorporates Amendment A1 2010)《食品加工机械 圆锯床 安全和卫生要求 包含修改件A1-2010》.pdf

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1、BRITISH STANDARDBS EN 12267:2003+A1:2010Food processing machinery Circular saw machines Safety and hygiene requirementsICS 67.260g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51

2、g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 12267:2003+A1:2010. It supersedes BS EN 12267:2003 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN te

3、xt carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/5, Food industry machines.A list of organizations represente

4、d on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 12267:2

5、003+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 May 2003 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 July 2010 Implementation of CEN amendment A1:2010ISBN 978 0 580 62983 9EUROPEAN STANDARD NORME EUROP

6、ENNE EUROPISCHE NORM EN 12267:2003+A1 May 2010 ICS 67.260 Supersedes EN 12267:2003English Version Food processing machinery - Circular saw machines - Safety and hygiene requirements Machines pour les produits alimentaires - Scies circulaires -Prescriptions relatives la scurit et lhygine Nahrungsmitt

7、elmaschinen - Kreissgemaschinen - Sicherheits- und Hygienebestimmungen This European Standard was approved by CEN on 9 January 2003 and includes Amendment 1 approved by CEN on 9 April 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for g

8、iving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official

9、versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Bel

10、gium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COM

11、MITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12267:2003+A1:2010: EEN 12267:2003+A

12、1:2010 (E) 2 Contents page Foreword 3Introduction . 41 Scope 52 Normative references 73 Terms and definitions . 84 List of hazards 84.1 General 84.2 Mechanical hazards . 84.3 Electrical hazards 104.4 Hazard from loss of stability . 104.5 Noise hazard . 104.6 Hazards from non-compliance with ergonomi

13、c principles . 114.7 Hazards from non-compliance with hygiene principles 115 Safety requirements and/or measures 115.1 General 115.2 Mechanical hazards . 115.3 Electrical hazards 145.4 Hazard from loss of stability . 165.5 Noise hazard . 175.6 Ergonomic requirements 175.7 Hygiene and cleaning 176 Ve

14、rification of safety requirements and/or measures 197 Information for use 207.1 General 207.2 Operating instruction 207.3 Operator training 228 Marking . 22Annex A (normative) Noise test code for circular saw machines (grade 2) . 24Annex B (normative) Design principles to ensure cleanability of circ

15、ular saw machines 26Annex C (normative) Common hazards for food processing machines and reduction requirements applicable to circular saw machines . 31Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 33Bibliography 34BS

16、EN 12267:2003+A1:2010EN 12267:2003+A1:2010 (E) 3 Foreword This document (EN 12267:2003+A1:2010) has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed”, the secretariat of which is held by DIN. It has been prepared by Working Group 2 “Meat Processing

17、 Machinery“ of CEN/TC 153. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2010, and conflicting national standards shall be withdrawn at the latest by November 2010. This document includ

18、es Amendment 1, approved by CEN on 2010-04-09. This document supersedes EN 12267:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags!“XAttention is drawn to the possibility that some of the elements of this document may be the subject of patent righ

19、ts. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationsh

20、ip with EU Directive(s), see informative Annex ZA, which is an integral part of this document.“ !deleted text“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,

21、 Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12267:2003+A1:2010EN

22、12267:2003+A1:2010 (E) 4 Introduction !This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type C standard are

23、 different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.“ BS EN 12267:2003+A1:2010EN 12267:20

24、03+A1:2010 (E) 5 1 Scope This European Standard specifies requirements for the design and manufacturing of circular saw machines (see Figures 1 and 2). The machines covered by this European Standard are used to cut bone and meat. The circular saw machines covered by this European Standard do not inc

25、lude circular saw machines for processing of wood and similar materials and the requirements of EN 1870-1 do not apply. Circular saw machines for domestic use are not included in this European Standard. This European Standard applies only to machines which are manufactured after the date of issue of

26、 this European Standard. This European Standard covers the following types of machines: Circular saw machines with a feed table and a fixed product pusher The distance “A“ from the floor to the top surface of the feed table is from 800 mm to 1050 mm. The saw blade diameter is between 350 mm and 400

27、mm (see Figure 1). Circular saw machines installed in a cutting line (e.g. conveyor belt or roller conveyor), e.g. with a protective component which can be lifted on the feed and discharge side. The saw blade diameter is between 350 mm and 400 mm (see Figure 2). BS EN 12267:2003+A1:2010EN 12267:2003

28、+A1:2010 (E) 6 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 Product pusher Handle Feed table Interlocking switch for feed table ON / OFF switch Chip pan Operator side Protective hood Hinge Saw blade 350 mm - 400 mm diameter Interlocking switch for chip pan Machine rack Locking device 1 2 3 4 5 Protective hood

29、Roller conveyor or belt conveyor Feed side Casing Chip pan Figure 1 Circular saw machine with machine base Figure 2 Circular saw machine in cutting line Circular saw machines comprise a machine base, a fixed, foldable feed table, a product pusher, a protective hood which can be lifted, a saw blade,

30、a drive and electrical components, depending on machine type. Circular saw machines with a machine base can be wheel-mounted (see Figure 1). !deleted text“ !This European Standard deals with all significant hazards, hazardous situations and events relevant to circular saw machines, when they are use

31、d as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards which can arise during commissioning, operation, cleaning, use, maintenance and decommissioning of the machine.“ On floor-type circular saw

32、machines (see Figure 3) the product to be cut is placed by hand onto the feed table and pushed against the cutting zone of the saw blade by means of the product pusher and sawed. On circular saw machines which are installed in a cutting line (see Figure 4) the product to be cut is pushed by hand via

33、 the conveyor belt or roller conveyor against the cutting zone of the saw blade and sawed. BS EN 12267:2003+A1:2010EN 12267:2003+A1:2010 (E) 7 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cit

34、ed applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 953:1997, Safety of machinery Guards General requirements for the design and c

35、onstruction of fixed and movable guards EN 1005-1, Safety of machinery Human physical performance Part 1: Terms and definitions EN 1005-2, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3, Safety of machinery Human physica

36、l performance Part 3: Recommended force limits for machinery operation EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1672-2:2005, Food processing machinery Basic concepts Part 2: Hygiene requirements EN 60204-1:2006, Safety of ma

37、chinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 60529, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN ISO 3744, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in

38、an essentially free field over a reflecting plane (ISO 3744:1994) EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11204, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at

39、a work station and at other specified positions Method requiring environmental corrections (EN ISO 11204:1995) EN ISO 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery Basic conc

40、epts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications (ISO 12100-2:2003) EN ISO 13849-1:2008, Safety of machinery Safety-rela

41、ted parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs (ISO 13857:2008) BS EN 12267:2003+A1:2010EN 12267:2003+A1:2010 (E) 8 3 Terms and definition

42、s !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply.“ 3.1 movable protective hood movable device for covering the saw blade at the cutting zone and on the discharge side above the feed level 3.2 product pusher movable device for pushin

43、g the bone against the cutting zone and for covering the saw blade above the table 3.3 saw blade toothed cutting tool in the form of a disc 3.4 protective hood device for covering the saw blade above and below the table except for the cutting zone 3.5 cutting line device for automatic product proces

44、sing with conveyor belts or roller conveyors 3.6 feed table surface with an integrated saw blade for placing the bone in position for cutting 4 List of hazards 4.1 General This clause and annex C (normative) contain the hazards and hazardous situations based upon EN 1050:1996 as far as they are deal

45、t with in this European Standard, identified by a risk assessment significant for circular saw cutting machines, and actions to eliminate or reduce risk. Before using this standard it is important to carry out a risk assessment of the cutting machine to check that it has the hazards identified in th

46、is clause. 4.2 Mechanical hazards 4.2.1 Circular saw machine with feed table and fixed product pusher (see Figure 3) 4.2.1.1 Area of saw blade Zone 1 Saw blade at the cutting zone, above the feed table Hazard of cutting or severing fingers. Zone 2 Saw blade outside the cutting zone, above the feed t

47、able Hazard of cutting or severing fingers. BS EN 12267:2003+A1:2010EN 12267:2003+A1:2010 (E) 9 Zone 3 Saw blade outside the cutting zone, below the feed table Hazard of cutting or severing fingers. 4.2.1.2 Area of drive mechanism Zone 4 Saw blade drive Crushing hazard to fingers or hand. 4.2.2 Circ

48、ular saw machine in cutting line (see Figure 4) - Area of saw blade Zone 1 Saw blade at the cutting zone, above the feed plane Hazard of cutting or severing fingers. Zone 2 Saw blade outside the cutting zone, above the feed plane Hazard of cutting or severing fingers Zone 3 Saw blade outside the cut

49、ting zone, below the feed plane Hazard of cutting or severing fingers. BS EN 12267:2003+A1:2010EN 12267:2003+A1:2010 (E) 10 Key 1 2 3 4 5 Zone 1 Zone 2 Zone 3 Zone 4 Zone 5 1 2 3 Zone 1 Zone 2 Zone 3 Figure 3 Floor type circular saw machine Figure 4 Circular saw machine in cutting line - danger zones - danger zones 4.3 Electrical hazards 4.3.1 Direct or indi

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