EN 62282-6-300-2013 en Fuel cell technologies - Part 6-300 Micro fuel cell power systems - Fuel cartridge interchangeability.pdf

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1、BSI Standards PublicationFuel cell technologiesPart 6-300: Micro fuel cell power systems Fuel cartridge interchangeabilityBS EN 62282-6-300:2013National forewordThis British Standard is the UK implementation of EN 62282-6-300:2013. It is identical to IEC 62282-6-300:2012. It supersedes BS EN 62282-6

2、-300:2009which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee GEL/105, Fuel cell technologies.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary prov

3、isions ofa contract. Users are responsible for its correct application. The British Standards Institution 2013.Published by BSI Standards Limited 2013ISBN 978 0 580 77430 0ICS 27.070Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published un

4、der the authority of theStandards Policy and Strategy Committee on 31 July 2013.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN 62282-6-300:2013EUROPEAN STANDARD EN 62282-6-300 NORME EUROPENNE EUROPISCHE NORM July 2013 CENELEC European Committee for Electrotechn

5、ical Standardization Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Management Centre: Avenue Marnix 17, B - 1000 Brussels 2013 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members. Ref. No. EN 6228

6、2-6-300:2013 E ICS 27.070 Supersedes EN 62282-6-300:2009 English version Fuel cell technologies - Part 6-300: Micro fuel cell power systems - Fuel cartridge interchangeability (IEC 62282-6-300:2012) Technologies des piles combustible - Partie 6-300: Systmes micro-piles combustible - Interchangeabili

7、t de la cartouche de combustible (CEI 62282-6-300:2012) Brennstoffzellentechnologien - Teil 6-300: Mikrobrennstoffzellen-Energiesysteme - Austauschbarkeit der Brennstoffkartusche (IEC 62282-6-300:2012) This European Standard was approved by CENELEC on 2013-01-17. CENELEC members are bound to comply

8、with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Ma

9、nagement Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has t

10、he same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvi

11、a, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 62282-6-300:2013EN 62282-6-300:2013 - 2 - Foreword The text of document 105/370/CDV, future edition 2 of IEC 62282-6-300, prepared

12、 by IEC TC 105, “Fuel cell technologies“ was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN 62282-6-300:2013. The following dates are fixed: latest date by which the document has to be implemented at national level by publication of an identical national standard or by endo

13、rsement (dop) 2014-01-05 latest date by which the national standards conflicting with the document have to be withdrawn (dow) 2016-01-17 This document supersedes EN 62282-6-300:2009. EN 62282-6-300:2013 includes the following significant technical changes with respect to EN 62282-6-300:2009: a) The

14、status of designs yet to be included in the standard is clarified. b) Type A to D interchangeable connectors are updated, and Type E is added. c) The procedures, criteria and figures of the type tests for interchangeable connectors are updated to ensure they produce accurate and consistent results.

15、d) The fuel quality requirements are updated including the test procedures for residue and impurities. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC and/or CEN shall not be held responsible for identifying any or all suc

16、h patent rights. Endorsement notice The text of the International Standard IEC 62282-6-300:2012 was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following notes have to be added for the standards indicated: IEC 61032 NOTE Harmoni

17、zed as EN 61032. IEC 62282-6-200 NOTE Harmonized as EN 62282-6-200. BS EN 62282-6-300:2013- 3 - EN 62282-6-300:2013 Annex ZA (normative) Normative references to international publications with their corresponding European publications The following documents, in whole or in part, are normatively ref

18、erenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE When an international publication has been modified by common modif

19、ications, indicated by (mod), the relevant EN/HD applies. Publication Year Title EN/HD Year IEC 60950-1 - Information technology equipment - Safety - Part 1: General requirements EN 60950-1 - IEC 62282-6-100 + corr. December 2010 2011 Fuel cell technologies - Part 6-100: Micro fuel cell power system

20、s - Safety EN 62282-6-100 2010 IEC 62282-6-200 - Fuel cell technologies - Part 6-200: Micro fuel cell power systems - Performance test methods EN 62282-6-200 - ISO 1302 2002 Geometrical Product Specifications (GPS) - Indication of surface texture in technical product documentation EN ISO 1302 2002 B

21、S EN 62282-6-300:2013 2 62282-6-300 IEC:2012 CONTENTS INTRODUCTION . 8 1 Scope . 9 2 Normative references . 10 3 Terms and definitions . 10 4 Fuel connectors 13 4.1 Basic requirements 13 4.1.1 Safety 13 4.1.2 Safety of connectors during connecting, fueling and removing . 14 4.2 Construction and actu

22、ation requirements . 15 4.2.1 General . 15 4.2.2 Connector sealing 15 4.2.3 Connector sequence 15 4.2.4 Mechanical keys 15 4.2.5 Material requirement 15 4.3 Interchangeable fuel connectors 15 4.3.1 General . 15 4.3.2 Type A . 16 4.3.3 Type B . 23 4.3.4 Type C 30 4.3.5 Type D 36 4.3.6 Type E . 42 4.4

23、 Type tests for interchangeable fuel connectors 47 4.4.1 Test types . 47 4.4.2 Mechanical strength requirement for interchangeable fuel connectors . 48 4.4.3 Test parameters 48 4.4.4 Classification of cartridge size and connector strength 49 4.4.5 Test fixtures 49 4.4.6 Forces expected in normal ope

24、ration and in foreseeable misuse (f1 and f2) . 50 4.4.7 Number of samples 51 4.4.8 Laboratory conditions 52 4.4.9 Type tests . 52 5 Fuel cartridge . 79 5.1 Fuel concentrations . 79 5.2 Cartridge pressure. 79 5.3 Cartridge capacity, size and shape 79 5.3.1 Cartridge size and shape . 79 5.3.2 Cartridg

25、e capacity and usable fuel determination . 82 5.4 Maximum discharge pressure 84 5.5 Fuel quality . 87 5.5.1 General requirements 87 5.5.2 Fuel quality requirements 87 5.5.3 Test sample . 88 5.5.4 Test procedure to measure the residue 88 5.5.5 Impurities test 89 BS EN 62282-6-300:201362282-6-300 IEC:

26、2012 3 5.5.6 Test set-up for impurities test with fuel cell operation 91 6 Marking 94 6.1 Cartridge marking 94 6.2 MFC power unit or electronic device marking 95 6.3 User information required in the manual or on the packaging 96 Annex A (informative) Calculations of f1, f2, and maximum discharge pre

27、ssure . 97 Annex B (informative) Test fixtures 100 Bibliography 103 Figure 1 MFC power system block diagram 10 Figure 2 Fuel cartridge types . 12 Figure 3 MFC power unit side connector design (cross-sectional view) 16 Figure 4 MFC power unit side connector design (front-elevational view) 16 Figure 5

28、 Seal surface area design for MFC power unit side connector (cross-sectional view) 17 Figure 6 Cartridge space for satellite cartridge (cross-sectional view) 18 Figure 7 Cartridge space for insert cartridge (cross-sectional view) 19 Figure 8 Mechanical key (wide and 2-key type) 20 Figure 9 Mechanica

29、l key (narrow and 3-key type) 20 Figure 10 Mechanical key variation with key number (front-elevational view) . 20 Figure 11 Connector retainer (unlocked) 22 Figure 12 Connector retainer (maximum set-back: locked) . 22 Figure 13 MFC power unit side connector design (cross-sectional view) 24 Figure 14

30、 MFC power unit side connector design (front-elevational view) 24 Figure 15 Cartridge space (cross-sectional view) 25 Figure 16 Mechanical keys . 26 Figure 17 Connector retainer (cross-sectional view before connection) 28 Figure 18 Connector retainer (front-elevational view before connection) 28 Fig

31、ure 19 Connector retainer (cross-sectional view when retained) 28 Figure 20 Connector retainer (front-elevational view when retained) . 28 Figure 21 Connector retainer engaged (cross-sectional view) 29 Figure 22 MFC power unit side connector design (cross-sectional view) 31 Figure 23 MFC power unit

32、side connector design (front-elevational view) . 31 Figure 24 Cartridge space (cross-sectional view) . 32 Figure 25 Mechanical key (cross-sectional view) . 33 Figure 26 Mechanical key (front-elevational view) 33 Figure 27 Mechanical key variation with key number 33 Figure 28 Connector retainer (cros

33、s-sectional view) . 34 Figure 29 MFC power unit side connector design (cross-sectional view) . 36 Figure 30 MFC power unit side connector design (front-elevational view) 36 Figure 31 Cartridge space for insert cartridge (cross-sectional view) 37 Figure 32 Mechanical key (cross-sectional view) . 38 F

34、igure 33 Mechanical key (front-elevational view) . 38 Figure 34 Mechanical key variation with key number 39 BS EN 62282-6-300:2013 4 62282-6-300 IEC:2012 Figure 35 Connector retainer (cross-sectional view) . 40 Figure 36 Connector retainer (front-elevational view) 40 Figure 37 MFC power unit side co

35、nnector design . 42 Figure 38 Seal surface area design for MFC power unit side connector (cross-sectional view) 43 Figure 39 Cartridge space for satellite cartridge (cross-sectional view) 44 Figure 40 Cartridge space for insert cartridge (cross-sectional view) 45 Figure 41 Connector retainer . 46 Fi

36、gure 42 Flow chart for connector type tests Compression test for proper combination and correct orientation in normal operation on a manufacturers cartridge or a manufacturers end use MFC device 53 Figure 43 Flow chart for connector type tests Compression test for proper combination and incorrect or

37、ientation in normal operation on a manufacturers cartridge or a manufacturers end use MFC device . 55 Figure 44 Flow chart for connector type tests Compression test for proper combination and incorrect orientation in foreseeable misuse on a manufacturers cartridge or a manufacturers end use MFC devi

38、ce . 57 Figure 45 Flow chart for connector type tests Compression test for improper mechanical key combination in normal operations on a manufacturers cartridge or a manufacturers end use MFC device . 59 Figure 46 Flow chart for connector type tests Compression test for improper mechanical key combi

39、nation in foreseeable misuse on a manufacturers cartridge or a manufacturers end use MFC device . 61 Figure 47 Flow chart for connector type tests Tensile test in normal operations on a manufacturers cartridge or a manufacturers end use MFC device . 63 Figure 48 Flow chart for connector type tests T

40、ensile test in foreseeable misuse on a manufacturers cartridge or a manufacturers end use MFC device 65 Figure 49 Flow chart for connector type tests Torsion test in normal operations on a manufacturers cartridge or a manufacturers end use MFC device 67 Figure 50 Flow chart for connector type tests

41、Torsion test in foreseeable misuse on a manufacturers cartridge or a manufacturers end use MFC device 69 Figure 51 Flow chart for connector type tests Bending test in normal operations on a manufacturers cartridge or a manufacturers end use MFC device 71 Figure 52 Flow chart for connector type tests

42、 Bending test in foreseeable misuse on a manufacturers cartridge or a manufacturers end use MFC device 73 Figure 53 Flow chart for connector type tests Drop test in foreseeable misuse on a manufacturers cartridge or a manufacturers end use MFC device . 76 Figure 54 Flow chart for connector type test

43、s Vibration test in normal operations on a manufacturers cartridge or a manufacturers end use MFC device 78 Figure 55 Prismatic cartridge . 79 Figure 56 Cylindrical cartridge . 81 Figure 57 Test diagram Usable fuel measurement for pump-assisted discharging cartridge (option 1) . 83 Figure 58 Test di

44、agram Usable fuel measurement for pump-assisted discharging cartridge (option 2) . 83 Figure 59 Test diagram Usable fuel measurement for non-pump assisted discharging cartridge 84 Figure 60 Test diagram Usable fuel measurement for pressurized cartridge 84 Figure 61 Flow chart for maximum discharge p

45、ressure test 86 Figure 62 Test apparatus . 92 BS EN 62282-6-300:201362282-6-300 IEC:2012 5 Figure 63 Test cell construction drawing 92 Figure 64 Exploded view of test cell . 93 Figure 65 Endplate and its flow channel design 93 Figure 66 Types of fuel cartridges 95 Figure B.1 Device test fixture for

46、cartridge testing of 4.4.9 . 100 Figure B.2 Device test fixture for cartridge testing of 5.3.2 and 5.4 101 Figure B.3 Cartridge test fixture for device testing of 4.4.9 . 102 Table 1 Dimension and tolerance for MFC power unit side connector . 17 Table 2 Dimension of space for satellite cartridge in

47、MFC power unit . 18 Table 3 Dimension for insert cartridge space in MFC power unit 19 Table 4 Key location and dimension with tolerance for mechanical key 21 Table 5 Dimension and tolerance for connector retainer on the MFC power unit side . 22 Table 6 Dimension and tolerance for MFC power unit side

48、 connector . 24 Table 7 Dimension and tolerance . 25 Table 8 Key location and dimension with tolerance for mechanical key 26 Table 9 Dimension and tolerance for connector retainer on the MFC power unit . 29 Table 10 Dimension and tolerance for MFC power unit side connector . 31 Table 11 Dimension an

49、d tolerance for cartridge space within MFC power unit 32 Table 12 Key location and dimension with tolerance for mechanical key 34 Table 13 Dimension and tolerance for the MFC power unit side connector retainer 35 Table 14 Dimension and tolerance for MFC power unit side connector . 37 Table 15 Dimension and tole

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