1、*USACE / NAVFAC / AFCESA / NASA UFGS-42 23 13.00 40 (February 2011)-Preparing Activity: NASA SupersedingUFGS-42 23 13 (May 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2011*SECTION TABLE OF CONTENTSDIVISION 42 - PROCESS HEATING, COOLING, AND DRYING
2、EQUIPMENTSECTION 42 23 13.00 40PROCESS CONDENSERS02/11PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.3 SUBMITTALS1.4 QUALITY ASSURANCEPART 2 PRODUCTS2.1 AIR-COOLED CONDENSER PACKAGE2.2 FANS AND DRIVES2.3 MOTORS2.4 REFRIGERANT-CONTAINING COMPONENTS2.5 CONDENSING PRESSURE CONTROL2.6 CASING2.7 CON
3、TROL PANEL2.8 VIBRATION ISOLATIONPART 3 EXECUTION3.1 INSTALLATION3.2 OPERATION AND MAINTENANCE- End of Section Table of Contents -SECTION 42 23 13.00 40 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-42 23
4、13.00 40 (February 2011)-Preparing Activity: NASA SupersedingUFGS-42 23 13 (May 2010)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2011*SECTION 42 23 13.00 40PROCESS CONDENSERS02/11*NOTE: This specification covers the requirements for remote air-cooled co
5、ndensers for processes.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brack
6、ets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publ
7、ications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Referen
8、ce Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*SECTION 42 23 13.00 40 Page
9、2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AIR-CONDITIONING, HEATING AND RE
10、FRIGERATION INSTITUTE (AHRI)ANSI/AHRI 460 (2005) Performance Rating of Remote Mechanical-Draft Air-Cooled Refrigerant CondensersAMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING ENGINEERS (ASHRAE)ANSI/ASHRAE 15 Addenda a, b, c, d, e, f, g, h, and i ) ANSI/ASHRAE Standard 15-Safety Stan
11、dard for Refrigeration Systems and ANSI/ASHRAE Standard 34-Designation and Safety Classification of RefrigerantsASHRAE 23 (2005) Methods of Testing for Rating Positive Displacement Refrigerant Compressors and Condensing UnitsASHRAE EQUIP IP HDBK (2008; Errata 1 2010) Handbook, HVAC Systems and Equip
12、ment (IP Edition)ASHRAE EQUIP SI HDBK (2008; Errata 1 2010) Handbook, HVAC Systems and Equipment (SI Edition)ASTM INTERNATIONAL (ASTM)ASTM A 653/A 653M (2009a) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip ProcessASTM A 90/A
13、90M (2009) Standard Test Method for Weight Mass of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy CoatingsINTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)ISO 1940-1 (2003; Cor 2005) Mechanical Vibration - Balance Quality Requirements for Rotors in a Constant (Rigid) State - Part 1: S
14、pecification and Verification of BalanceNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA 250 (2008) Enclosures for Electrical Equipment (1000 Volts Maximum)NEMA MG 1 (2009) Motors and GeneratorsNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 70 (2011) National Electrical CodeSECTION 42 23 13
15、.00 40 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)SAE J636 (1992; R 2001) V-Belts and PulleysUNDERWRITERS LABORATORIES (UL)UL 1995 (2005; Reprint Jul 2009) Heating and Cooling EquipmentUL
16、207 (2009) Refrigerant-Containing Components and Accessories, Nonelectrical1.2 SYSTEM DESCRIPTION*NOTE: If Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS is not included in the project specification, applicable requirements therefrom should be inserted and the following
17、paragraph deleted.Include in drawings or schedule total heat rejection capacity, capacity conditions, coil circuits, and control diagrams.*Section 23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS applies to work specified in this section.Ensure results of Contractors survey of exi
18、sting conditions include features of existing structures and facilities within and adjacent to the jobsite. Commencement of work constitutes acceptance of existing conditions.Submit manufacturers catalog data for the following items, including the manufacturers standard color selections and finishes
19、 for condensers within manufacturers standard color chart:a. Air-cooled condenserb. Motorsc. Control paneld. Refrigerant-containing componentse. Fans and drivesf. Condensing pressure controlg. Casingh. Vibration isolationi. Spare partsSubmit material, equipment, and fixture lists or air-cooled conde
20、nser units including manufacturers style or catalog numbers, specification and drawing reference numbers, warranty information, and fabrication site SECTION 42 23 13.00 40 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-information.Submit contr
21、ol diagrams for air-cooled condenser units showing the physical and functional relationship of equipment. Show size, type, and capacity of the system on electrical diagrams.Submit design analysis and calculations for air-cooled condensers indicating the manufacturers recommended wattage horsepower r
22、atings, rotational speeds, and piston speeds.Submit equipment and performance data for air-cooled condensers indicating use life, system functional flows, safety features, and other features such as electrical system protective device ratings.Submit equipment foundation data including equipment weig
23、ht and operation loads, location and projection of anchor bolts, and horizontal and vertical clearances for installation, operation, and maintenance for the following:a. Air-cooled condenserb. Fans and drivesc. Motorsd. Vibration isolationInclude dimensions of foundations and relative elevations, an
24、d installation requirements such as noise abatement, vibration isolation, and utility services.Submit shop drawings, including the general physical layout of all controls, and internal tubing and wiring details, and connection diagrams indicating the relations and connections of the following items:
25、a. Motorsb. Control panelc. Air-cooled condenserd. Refrigerant-containing componentsSubmit record drawings for air-cooled condenser units and provide current factual information including deviations from, and amendments to, the drawings and concealed and visible changes in the work.1.3 SUBMITTALS*NO
26、TE: Review Submittal Description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates th
27、at the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not SECTION 42 23 13.00 40 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-complex and can be rev
28、iewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“
29、 designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO
30、“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designat
31、ion; submittals not having a “G“ designation are for Contractor Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBM
32、ITTAL PROCEDURES:SD-01 Preconstruction SubmittalsMaterial, Equipment, and Fixture Lists; G; G, _Existing Conditions; G; G, _SD-02 Shop DrawingsMotors; G; G, _Control Panel; G; G, _Air-Cooled Condenser; G; G, _Refrigerant-Containing Components; G; G, _Control Diagrams; G; G, _Installation Drawings; G
33、; G, _Record Drawings; G; G, _SD-03 Product DataEquipment Foundation Data; G; G, _Equipment and Performance Data; G; G, _Manufacturers Catalog Data; G; G, _SECTION 42 23 13.00 40 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SD-04 SamplesManu
34、facturers Standard Color Chart; G; G, _SD-05 Design DataDesign Analysis and Calculations; G; G, _SD-07 CertificatesListing of Product Installation; G; G, _Certificates of Compliance; G; G, _SD-10 Operation and Maintenance DataSubmit Operation and Maintenance Manuals; G; G, _ in accordance with parag
35、raph entitled, “Operation and Maintenance,“ of this section.1.4 QUALITY ASSURANCESubmit listing of product installation for air-cooled condenser units showing at least 5 installed units, similar to those proposed for use, that have been in successful service for a minimum period of 5 years. Include
36、purchaser, address of installation, service organization, and date of installation.Submit certificates of compliance for following items showing conformance with the referenced standards contained in this section:a. Motorsb. Control panelc. Air-cooled condenserd. Refrigerant-containing componentse.
37、Fans and drivesf. Condensing pressure controlg. Casingh. Vibration isolationPART 2 PRODUCTS*NOTE: Ensure fan and motor balancing conform to ISO Std.1940/1 - (1986) Balance Quality Requirements of Rigid Rotors - Determination of Permissible Residual Unbalance unless otherwise noted. For motor vibrati
38、on levels conform to NEMA Specification MG-1, Motors and Generators, Part 7 unless otherwise noted.*SECTION 42 23 13.00 40 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.1 AIR-COOLED CONDENSER PACKAGEProvide a packaged, self-contained air-co
39、oled condenser assembly that includes fans, motors, drives, refrigerant condensing coils, controls, intercomponent piping and wiring, totally enclosed weatherproof casing, and frame mounting; ready for terminal field connections with fully automatic operation.Ensure condenser and spare parts conform
40、 to the applicable requirements of UL 1995, UL 207, ANSI/ASHRAE 15 rated at not less than 1.5 times the identification plate motor SECTION 42 23 13.00 40 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-wattage horsepower, SAE J636. Provide bear
41、ings sealed against moisture and dirt, prelubricated, and suitable for not less than 10,000 operating hours without need for relubrication of lubricable type with grease supply and relief fittings together with extension tubing for accessibility where necessarypermanently lubricated and sealed. Comp
42、letely pack bearing cavity with a grease suitable for the service.*NOTE: Modify or delete the following two paragraphs as required.* Equip fan drive with an adjustable sheave sized for installation at its midpoint setting and able to provide 20-percent speed adjustment.Mount motors on an adjustable
43、base; mount motors with ratings larger than 7460 watt larger than 10 horsepower on a pivoted motor base. Provide weather-protected drive. Guard drive and fan discharge and inlet in accordance with the recommendations of the Occupational Safety and Health Act (OSHA). Provide fan guard that are hot-dip galvanized after fabrication and suitable for salt-air atmosphere; electrogalvanizing is not acceptable.2.3 MOTORSProvide motors conforming to NEMA MG 1; totally enclosed type.*NOTE: Retain the following paragraph for direct drive units.*
