1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 1 of 4 NAVISTAR, INC. Material, Parts, and Process Specifications (
2、MPAPS) NUMBER: MPAPS S-M-3.101-GS/PL Former Designation: ESP-M-3.101-GS TITLE: Automotive Straight Thread Filler and Drain Plugs - English Series (Noun Code 6400) CURRENT REV No.: 1506 DATE: June 2015 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES: ESP-M-3.101
3、-GS - August 2006 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult a
4、ppropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change Notice: Changed to New MPAPS format; Combined GS, PP, NPP. 1.0 GENERAL: This standard conforms with the SAE J532 Standard and covers filler and drain plugs having straight threads whic
5、h are commonly used with gaskets or seals in automotive or related application. 2.0 MISCELLANEOUS DIMENSIONS AND TOLERANCES: Tabulated dimensions will apply to specified plugs, plated, hardened or otherwise processed, as required. The minimum across corner dimension of external hexagons will be 1.09
6、2 times the nominal width across flats, but will not result in a side flat width less than .43 times the nominal width across flats. The minimum across corner dimensions of external squares will be 1.25 times the nominal width across flats, but will not result in a side flat width less than .75 time
7、s the nominal width across flats. The diameter of the washer face on hexagon outside head plugs will be equal to 95% of the maximum width across flats within a tolerance of 5%. At maximum material condition, the radii at corners of hexagon and square sockets in broached or upset plugs will not excee
8、d .005 inch. Tolerance on dimensions not otherwise limited will be .010 inch. 3.0 THREADS: Unified Standard Class 2A external and Class 2B internal threads will apply to plain finish (unplated) plugs and holes into which they assemble. For externally threaded parts with additive finish, the maximum
9、diameters of Class 2A may be exceeded by the amount of the allowance, that is, the basic diameters (Class 2A maximum diameter plus the allowance) will apply to an externally threaded part after plating. The pitch diameter tolerance for special diameter pitch combinations is based on diameter, pitch
10、and a length of engagement of 9 times the pitch. 4.0 POLICY FOR SELECTING PARTS FOR NEW DESIGN: Approved parts are so designated to reduce variety of parts and assure maximum availability, interchangeability, and cost savings in volume buying. For new design, parts shall be selected from “Approved“
11、part list only. Type: Hex Outside Head Material: Steel Finish: Plain (PLN) and Zinc Trivalent, Class 6A (ZN6A) NUMBER: MPAPS S-M-3.101-GS/PL TITLE: Automotive Straight Thread Filler and Drain Plugs REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced wi
12、thout permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 2 of 4 5.0 MATERIAL: As indicated by part number per CEMS and MPAPS below: Steel (STL) - SAE 1212 or equivalent per MPAPS A-0, Part I. Malleable Iron (MI)
13、 - ASTM-A197 or equivalent. Brass (BRS) Grades C34500, C36000, C37700 or equivalent per CEMS C-3. Bronze (BRZ) Grades C51000, C26000, or C33500 per CEMS C-3. 6.0 FINISH: As designated by part number, parts will be furnished plain, plated or coated in accordance with MPAPS and class listed below: Pla
14、in (PLN). Zinc Trivalent, Class 6A (ZN6A) MPAPS G-20, Class 6A. 7.0 RESTRICTED CHEMICAL SUBSTANCES: Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 8.0 DEFECTS: Parts will be free from all ha
15、nging burrs, loose scale and slivers which might become dislodged in usage and all other defects that may affect their serviceability. 9.0 HEXAGON OUTSIDE HEAD FILLER AND DRAIN PLUGS: NUMBER: MPAPS S-M-3.101-GS/PL TITLE: Automotive Straight Thread Filler and Drain Plugs REVISION: 1506 This document
16、is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 3 of 4 9.1 Part List: 9.1.1 Approved: A Straight Thread 5/16-24 3/8-24 1/2-20 5/8
17、-18 3/4-16 7/8-18 1-18 1-1/4-18 1-1/2-18 1-3/4-16 2-16 Pitch Dia., Max .2843 .3468 .4662 .5875 .7079 .8375 .9625 1.2124 1.4624 1.7078 1.9578 Pitch Dia., Min .2806 .3430 .4619 .5828 .7029 .8329 .9578 1.2075 1.4574 1.7025 1.9524 Pitch Dia., Basic .2854 .3479 .4675 .5889 .7094 .8389 .9639 1.2139 1.4639
18、 1.7094 1.9594 C Shoulder Length .31 .31 .34 .38 .38 .41 .44 .47 .50 .56 .56 K Relief Width .09 .09 .09 .12 .12 .12 .12 .12 .12 .12 .12 T Relief Diameter, Max .252 .314 .428 .545 .660 .793 .918 1.167 1.417 1.657 1.907 Relief Diameter, Min .245 .307 .421 .537 .651 .785 .910 1.159 1.409 1.648 1.898 N
19、Pilot Diameter, Max .328 .391 .516 .641 .766 .891 1.016 1.266 1.516 1.766 2.016 Pilot Diameter, Min .321 .384 .509 .633 .757 .883 1.008 1.258 1.508 1.757 2.007 L Wall Thickness, Min - - .12 .16 .16 .16 .19 .19 .19 .19 .19 S Recess Diameter, Max - - .25 .38 .50 .56 .69 .94 1.12 1.38 1.62 P Hexagon Wi
20、dth, Max .565 .627 .752 .877 1.002 1.127 1.251 1.502 1.752 2.002 2.252 Hexagon Width, Min .551 .612 .737 .860 .983 1.106 1.230 1.477 1.725 1.974 2.232 D Overall Length .50 .50 .53 .62 .62 .66 .75 .78 .88 .94 .94 Material & Finish PART NUMBERS Steel Plain 445078 445096 10.0 HEXAGON INSIDE HEAD AND SQ
21、UARE SOCKET FILLER AND DRAIN PLUGS (Noun Code 6400): 10.1 Part List: 10.1.1 Approved: Dimensions in inches: A Straight Thread 5/16-24 3/8-24 1/2-20 5/8-18 3/4-16 7/8-18 1-18 1-1/4-18 1-1/2-18 1-3/4-16 2-16 Pitch Dia., Max .2843 .3468 .4662 .5875 .7079 .8375 .9625 1.2124 1.4624 1.7078 1.9578 Pitch Di
22、a., Min .2806 .3430 .4619 .5828 .7029 .8329 .9578 1.2075 1.4574 1.7025 1.9524 Pitch Dia., Basic .2854 .3479 .4675 .5889 .7094 .8389 .9639 1.2139 1.4639 1.7094 1.9594 C Shoulder Length .31 .31 .34 .38 .38 .41 .44 .47 .50 .56 .56 K Relief Width .09 .09 .09 .12 .12 .12 .12 .12 .12 .12 .12 T Relief Diam
23、eter, Max .252 .314 .428 .545 .660 .793 .918 1.167 1.417 1.657 1.907 Relief Diameter, Min .245 .307 .421 .537 .651 .785 .910 1.159 1.409 1.648 1.898 N Pilot Diameter, Max .328 .391 .516 .641 .766 .891 1.016 1.266 1.516 1.766 2.016 Pilot Diameter, Min .321 .384 .509 .633 .757 .883 1.008 1.258 1.508 1
24、.757 2.007 L Recess Depth - - .41 .47 .47 .50 .56 .59 .69 .75 .75 S Recess Diameter, Max - - .25 .38 .50 .56 .69 .94 1.12 1.38 1.62 G Flange Diameter .56 .62 .75 .88 1.00 1.12 1.25 1.50 1.75 2.00 2.25 F Hexagon Width, Max .283 .315 .440 .502 .565 .627 .815 1.002 1.127 1.252 1.502 Hexagon Width, Min
25、.276 .304 .428 .489 .551 .612 .798 .983 1.106 1.230 1.477 V Hexagon Height .22 .25 .25 .28 .28 .31 .31 .34 .38 .44 .44 D Overall Length .66 .69 .72 .78 .81 .88 .91 1.00 1.12 1.25 1.31 Material & Finish PART NUMBERS Steel Plain 445054 NUMBER: MPAPS S-M-3.101-GS/PL TITLE: Automotive Straight Thread Fi
26、ller and Drain Plugs REVISION: 1506 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2015 by Navistar, Inc. JUNE 2015 Page 4 of 4 11.0 SQUARE SOCKET FILLE
27、R AND DRAIN PLUGS (Noun Code 6400): 11.1 Part List: 11.1.1 Approved: Dimensions in inches: A Straight Thread 5/16-24 3/8-24 1/2-20 5/8-18 3/4-16 7/8-18 1-18 1-1/4-18 1-1/2-18 1-3/4-16 2-16 Pitch Dia., Max .2843 .3468 .4662 .5875 .7079 .8375 .9625 1.2124 1.4624 1.7078 1.9578 Pitch Dia., Min .2806 .34
28、30 .4619 .5828 .7029 .8329 .9578 1.2075 1.4574 1.7025 1.9524 Pitch Dia., Basic .2854 .3479 .4675 .5889 .7094 .8389 .9639 1.2139 1.4639 1.7094 1.9594 C Shoulder Length .31 .31 .34 .38 .38 .41 .44 .47 .50 .56 .56 K Relief Width .09 .09 .09 .12 .12 .12 .12 .12 .12 .12 .72 T Relief Diameter, Max .252 .3
29、14 .428 .545 .660 .793 .918 1.167 1.417 1.657 1.907 Relief Diameter, Min .245 .307 .421 .537 .651 .786 .910 1.159 1.409 1.648 1.898 N Pilot Diameter, Max .328 .391 .516 .641 .766 .891 1.016 1.266 1.516 1.766 2.016 Pilot Diameter, Min .321 .384 .509 .633 .757 .883 1.008 1.258 1.508 1.757 2.007 G Flan
30、ge Diameter .56 .62 .75 .88 1.00 1.12 1.25 1.50 1.75 2.00 2.25 F Cast Square Width, Min - - - - - .41 .41 .51 .63 .76 .89 Cast Square Width, Max - - - - - .44 .44 .54 .66 .80 .93 F1Broached Sq Width, Min .130 .192 .255 .319 .382 .413 .413 .508 .632 .759 .884 Broached Sq Width, Max .135 .197 .260 .32
31、4 .387 .418 .418 .513 .637 .764 .889 P Drilled Hole Dia, Max .143 .209 .278 .345 .410 .443 .443 .553 .679 .820 .945 Q Socket Depth, Min .12 .12 .19 .19 .25 .25 .25 .31 .38 .38 .38 R Wall Thickness, Min .12 .12 .12 .12 .12 .12 .12 .12 .12 .12 .12 D Overall Length .44 .44 .47 .50 .53 .56 .59 .66 .75 .
32、81 .88 Material & Finish PART NUMBERS Steel Plain 444944 12.0 TECHNICAL INFORMATION: For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/
