1、MILITARY SPECIFICATION I I INCH-POUND I MIL-D-85866(AS) 15 Oc tober 1990 DELAY COMPOSITION, Z-1 This specification is approved for use by the Naval Air Systems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope.
2、This specification covers the requirements for the manufacture, acceptance, and delivery of one type of Z-1 delay composition (see 6.1). 2. APPLICABLE DCUMl3NTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a par
3、t of this document to he extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). I SPECIFICATIONS FEDERAL
4、PPP-B-601 Boxes, Wood, Cleated-Plywood PPP-B62 1 PPP-C-96 M I LITA RY Box, Wood, Nailed and Lock Corner Cans, Metal, 28 Gage and Lighter MIL-P-2 17 MIL-B-550 Barium Chromate MIL-(2-10464 MIL-2-1 1410 Zirconium-Nickel Alloy, Powdered Po tass iii ni Perch lora te Cans, Hermetic Sealing, Metal, Light G
5、age, Tear-Strip Type Bciiefcial coinments (recouunendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commanding Officer, Naval Air Engineering Center, Systems Enginecring and Standardization Dcpartment (SeSD) Code 53, Lakcli
6、urst. NJ 08733-5100, by using the Standardization Document Iiriprovcrnent Proposal (DD Forin 1426).appcanng at Uie end of this document or by later. AMSC NIA FSC 1377 I)ISIRIUUiON STATEMENT A. Approved for public release; distrihutioii is tinlimited. Provided by IHSNot for ResaleNo reproduction or n
7、etworking permitted without license from IHS-,-,-MIL-D-85866 13 4 9779906 0454570 3 M L F MIL-D-858mAS) MIL-13739 Composition, Delay MIL-P-22264 Powder, Ignition, Gasless, A-IA MIL-B-82647 Bag, Conductive Plastic, Heat-Sealable, Flexible STANDARDS MILITARY MIL-STD-105 MIL-STD - 129 MIL-STD-1167 Ammu
8、nition Dah Card MIL-STD-1168 Ammunition Lot Numbering Sampling Procedures and Tables for Inspection by Attributes Marking for Shipment and Storage (Unless otherwise indicated, copies of federal and military specifications, standards, and-handbooks are available from Standardization Documents Order D
9、esk, Bldg 4D, 700 Robbins Avenue, Philadelphia, PA 191 11-5094.) 2.1.2 Other Government docunierib, drawings, and publications. The following offier Govern- ment documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues
10、are those cited in the solicitation. DRAWINGS NAVAL SEA SYSTEMS COMMAND (CAGE Code 1O1) 423038 LD 480089 1826685 Delay Body 1826740 Replacement Sample Powder Tank, Mk 1 and Mods Test Element and Output Charge Holder Output Charge Holder, Loading Procedures (Application for copies should he addressed
11、 to Commanding Officer, Naval Ordnance Station (Code 802), Louisville, KY 40214-5001 .) IUBLICATIONS NAVAL AIR SYSTEMS COMMAND (CAGE Code 30003) AD 1014 Operating Procedures for Pyrotechnic Delay Timing Apparatus (Application for copies should be addressed to Commanding Officer, Naval Ordnance Stati
12、on, Data Con- trol Branch (Code 3720), Indian Head, MD 20640-5000.) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-CODE OF FEDERAL REGULATIONS 29 CFR 1910.12(g) Hazard Communication (Application for copies should be addressed to the Superintendent
13、 of Documents, U.S. Govemment Prhthg Office, Washington, DC 20402-Cl.) 2.2 Non-Governrnent publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted are those listed in the issue of
14、 the DODISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS are the issues of the documents cited in the solicitation (see 6.2). AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM C516 Standard Specification for Vermiculite Loose Fill Therm
15、al Insulation (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103-1 187.) (Non-Govement standardi and other publications are normally available from the organizations that prepare or distribute tile documents. These
16、documents also may be available in or through libraries or other informational services.) 2.3 Order o precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes ap
17、plicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2). a sample shall be subjected to first article inspection (see 6.4) in accordance with 4.4. 3.2 Material, The material sliall be a homogeneous mixture of zirconium-
18、nickel alloys, potassium perchlorate, and barium chromate in accordance with tablq I (see 4.5.1). TABLE I. Material. Ingredient Barium chromate Potassium perchlorate Typo I zlrboniuni-nickel alloy Typo II zirconium-nickel alloy M/30 ratio 30/70 ratio SDecification MIL-B-550, Grade A MIL-P-217, Grade
19、 A, Class 4 MIL-Z- 1 14 1 O MIL-Z-11410 Weight (YO) 60.0 f 2.0 14.0 f 2.0 3.0 min to 26.0 max Remainder Toinl zkcoiiiiiiii aiid lolal nickol (cIuiw)iilnl) IO Iw dclariniiwd por 4.5.1. Compulod zirconium and nickol (iotais) sliall agroo wiili clini1iic;il 3 I-. Provided by IHSNot for ResaleNo reprodu
20、ction or networking permitted without license from IHS-,-,-MIL-D-85866 13 777770b OLi5LI572 7 c- 3.3 Burning characteristics. 3.3.1 Burntime at 21 OC. The average burntime at 21 OC shall be as specified by the contracting activity (see 6.2) based on figures 1 and 2 (see 4.5.2). 3.3.2 Coefficient of
21、variation of burntime at 21 OC. The coefficient of variation of average burn- time at 21 “C shall not exceed 5 percent (see 4.5.3). 3.3.3 Percent variance of burntime at -54 OC. The percent variance of -54 OC burntime shall not exceed 15 percent of the average 21 “C burntime. 3.3.4 CoeKiicient of va
22、riation o burntime at -54 OC. The coefficient of variation of average burn- time at -54 C shall not exceed 5 percent (see 4.5.3). 3.4 Recertification. The delay mix shall be tested for recertification 1 year from date of manufac- ture (see 4.5.2 and 4.5.3). 3.5 Toxicological product formulations. Th
23、e material shall have no adverse effect on the healdi of personnel when used for its intended purpose in accordance with the Material Safety Data Sheets (MSDS). Questions pertinent to this effect shall be referred by th-e contracting activity to the appropriate departmen- tal medical service who wil
24、l act as an advisor to the contracting agency. 3.6 Material Salety Data Sheets (MSDS). The contracting activity shall be provided an MSDS at the time of contract award. The MSDS shall be prepared in accordance with the requirements of 29 CFR 1910.120O(g), Hazard Communication, and included with each
25、 shipment. OSHA Form 174 MSDS or a more effective contractor developed MSDS format may be used. 3.7 Workmanship. The delay composition shall be free of dirt, grease, and foreign matter (see 4.5). 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility or inspection. Unless otherwise specified in tlie con
26、tract or piircliase order, die contractor is responsible for die performance of ail inspection requirements (exaniiiiations and tests) as specified herein. Except as otherwise specified in the contract or puichase order, the contractor may use his own or any other facilities suitable for the perform
27、ance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the riglit to perform any of the inspections set forth in the specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed requiremen
28、ts (see 6.2). 4.1.1 Responsibility or compliance. All items shall nieet all requirements of sections 3 and 5. Tlic inspection set forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specifi
29、cation shall not relieve Uie contractor of the responsibility of ensuring that all products or supplies submitted to the Government for Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-85bb 13 794970b O454573 4 = acceptance comply with all requi
30、rements of the contract. Sampling inspection, as part of manufacturing operations, is an acceptable practice to ascertain conformance to requirements; however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to accept defe
31、ctive material. e 4.2 Classification Inspection. The inspection requirements specified herein areclassified as follows: a. First article inspection (see 4.4) b. Quality conformance inspection (see 4.5). 4.2.1 Toxiicological product formulations. The contractor shall have the toxicological product fo
32、r- mulations and associated information available for review by the contracting activity to evaluate the safety of the material for the proposed use (see 3.5 and 6.7). 4.3 Lot. A lot of 2-1 delay composition shall consist of one manufacturers batch. Each lot shall be less than 25 pounds. Each compos
33、ition ingredient shall come from one ingredient lot. 4.4 First article Inspection. 4.4.1 Sample size. The contractor shall submit a first article sample as designated by the contracting officer (see 6.4) for evaluation in accordance with provisions of4.4.2. The sample shall be obtained from the firs
34、t lot which has been produced by the contractor using the same production processes, procedures, and equipment used in production. The sample shall consist of 100 grams of delay ompositon. 4.4.2 Inspection. The first article sample shall be subjected to all of the examinations and tests specified he
35、rein. e 4.4.3 Sample rejection. Any sample failing to meet any of the requirements shall be cause for rejection. The Government reserves the right to terminate its inspection upon any failure of an ass&nbly, component, or test specimen in the sample to comply with any of die stated requirements. 4.5
36、 Quality conformance inspection. The composition shall be subjected to all inspections and tcsts herein for conformance. Sampling shall be in accordance with MIL-STD-105. 4.5.1 Material composition analysis. The composition shall be as specified in 3.2 when analyzed in accordance with MIL-C-13739. 4
37、.5.2 Burntime test. The burntime test shall be as specified herein. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.5.2.1 Delay body preparation. The delay body shown in Drawing 1826685 shall be loaded in accordance with the instructions below wi
38、th the exception Uiat delay composition Iieiglit shall be 0.5 inch. a. Set tool post to 0.5G f 0.002 inch. b . Press approximately 3 equal increments of Z-1 composition in the delay body at 30,000 f 500 psi. (Z-1 increments may be measured volumetrically.) c. After the third increment is pressed, lo
39、osen the funnel cap and retighten. Repress this increment to improve compaction and minimize danger of powder fallout. d. Remove delay My !?om tool. The surface of the delay column (pressed composition) shall be flush with the end of the delay My. Excess 2-1 powder may be removed by sliding the dela
40、y body over a soft cloth. e. Press one ignition increment at opposite end of delay column. The ignition increment shall consist of approximately 160 milligrams of A-IA ignition powder conforming to MIL- P-22264 and shall be pressed at 30,000 rt: 500 psi. The tools required for the loading are specif
41、ied in LD 480089. The output charge holder shall be loaded in accordance with Drawing 1826740. 4.5.2.2 Test apparatus preparation, The test assembly shall be prepared in accordance with AD 1014 or equivalent. 4.5.2.3 Teniperature conditioning. The test adapters shall be conditioned continuously for
42、at least 4 hours at the required temperatures, either 21 f 4 OC (70 f 7 OF) or -54 f 4 “C (-65 1 7 OF) before being subjected to functional test. The sample shall be divided equally for each temperature. 4.5.2.4 Functional test. The sample shall be tested within 2 minutes after removal from temperat
43、ure conditioning. Fire the sample with an electric current of 2 amps, 28 volt dc power. 4.5.3 Computations. Sample average and standard deviation and coefficient of variation shall bc cumputed as follows: a. b. C. d. e. f. g. h. Take Uie sum of the individual measurements ( EX). Compute the average
44、value by dividing the result of a by tlic iiiiriiber of incasureniciifs (N). This = ZX/N. Square each individual measurement (X2). Take the sum of the squared measurements ( CX2). Multiply the result of d by the number of measurments (N). This gives N( EX2). Square the result of a ( cX)2. Subtract t
45、he result of f from the result of e. Multiply the number of measurements (N) by tlie niimber of rneasiirenients less oiie (N-1). G Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-i. j . Divide the result of g by the result of h. This gives N( Cs) - (
46、 ZXl2J / (N) (N - 111. Take the square root of the result of i. This gives standard deviation s. Thus, Compute the percent coefficient of variation by dividing (100 X s) by x for b. 4.5.4 Criteria of acceptability. The lot shall be rejected if the sample fails to comply with 3.3.2, 3.3.3, and 3.3.4
47、when tested in accordance wtih 4.5.2 and 4.5.3. 4.6 Inspection OP packaging. An examination shall be made to determine if the packaging, packing, and marking comply with the requirements of section 5. The sample unit shall be one shipping container fully prepared for delivery. The lot size shall be
48、the number of shipping containers in the lot. 5. PACKAGING 5.1 Preservation. 5.1.1 Unit packaging. Place approximately 1200 grams of 2-1 delay composition into a double bag of 4-mi1 conductive plastic formed by inserting a 6 inch X 12 inch bag into another. The plastic bags shall conform to MIL-B-82
49、647. Twist the top of the bag tightly, fold over once, and secure wiii two number (no.) 84 rubber bands. 5.1.2 Intermediate packaging. Place two double conductive bags in a metal ammunition can con- forming to Drawing 423038. Expanded vermiculite conforming to ASTM .CS16 shall be used inside the intermediate container to ensure a tight pack. The net weight per can shall not be greater than 5 pounds of 2-1 delay composition. 5.1.2.1 Inte
