1、 AEROSPACE STANDARD HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENECRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 45 ELBOW AS5964Copyright 2009 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by a
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3、.org ISSUED 2005-01REVISED 2009-11THIRD ANGLE PROJECTION CUSTODIAN: SAE G-3/G-3D REV.A FEDERAL SUPPLY CLASS 4720 AS5964 SHEET 1 OF 5 REV. A PROCUREMENT SPECIFICATION: AS5960 /2/SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineer
4、ing sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, re
5、vised, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS5964ARATIONALE REVISED PROCUREMENT NOTE /2/, COUPLING NUT NOTE /9/, AND ADDED NOTE /21/ TO CONFORM TO CURRENT R
6、EQUIREMENTS. FIGURE 1 - HOSE ASSEMBLY DIMENSIONS FIGURE 2 - FITTING ORIENTATION /17/ FIGURE 3 - INTEGRAL FIRESLEEVE CUFF /13/ AEROSPACE STANDARD AS5964 SHEET 2 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 45 ELBOW TABLE 1 - HOSE ASS
7、EMBLY DIMENSIONS HOSE ASSEMBLY AS5964 SIZE CODE SIZE THREAD T PER AS8879 A MAX B GAGE BASIC C HEX (D1) /9/ (D2) /9/ (D3) /9/ (D4) /9/ E .250 .4375-28UNJEF-3B 3.05 .2930 .56 .11 .039 .16 .055 G .375 .5625-24UNJEF-3B 3.16 .4120 .69 .11 .039 .16 .055 H .500 .7500-20UNJEF-3B 3.73 .5600 .88 .13 .047 .19
8、.066 J .625 .8750-20UNJEF-3B 4.06 .6730 1.00 .14 .047 .20 .066 K .750 1.0625-18UNJEF-3B 4.49 .8100 1.25 .16 .047 .23 .066 M 1.000 1.3125-16UNJ-3B 5.39 1.0620 1.50 .21 .047 .30 .066 N 1.250 1.6250-16UNJ-3B 6.83 1.3160 1.81 .21 - .30 - TABLE 1 - HOSE ASSEMBLY DIMENSIONS (CONTINUED) HOSE ASSEMBLY AS596
9、4 - SIZE CODE SIZE E MIN E MAX F MAX /8/ BALL SIZE MIN THRU IN /7/ E .250 .328 .458 .88 .113 G .375 .368 .498 1.00 .192 H .500 .487 .617 1.20 .281 J .625 .500 .630 1.41 .349 K .750 .586 .786 1.69 .434 M 1.000 .631 .831 2.00 .638 N 1.250 .750 .950 2.25 .786 TABLE 2 - HOSE AND SLEEVE OUTSIDE DIAMETER
10、/10/ SLEEVE CODE SLEEVE MATERIAL TEMPLIMITF TOLERANCESIZE .250 SIZE .375 SIZE .500 SIZE .625 SIZE .750 SIZE 1.000 SIZE 1.250 - (-) INDICATES HOSE ONLY 400 F MAX .510 .620 .760 .960 1.120 1.430 1.685 NO SLEEVE (SEE AS5960) REF MIN .450 .560 .700 .835 .995 1.305 1.560 C FIRESLEEVE (AS1072 SIL-FG) 400
11、F MAX .970 1.090 1.220 1.500 1.590 1.950 2.190 (15 MIN) /11/ /12/ /14/ MIN .810 1.000 1.060 1.260 1.470 1.780 1.940 F ABRASION SLEEVE SHRINK-ON 275 F MAX .560 .700 .910 1.045 1.205 1.530 1.785 (POLYOLEFIN AS1073-CODE B) /16/ MIN .480 .590 .760 .895 1.080 1.370 1.660 H FIRESLEEVE, INTEGRAL 400 F MAX
12、.815 .940 1.060 1.200 1.420 1.740 2.000 SILICONE (15 MIN) /14/ MIN .755 .880 1.000 1.075 1.295 1.615 1.875 K INTEGRAL ABRASION SLEEVE 300 F MAX .590 .710 .860 1.065 1.205 1.530 1.815 (BRAIDED POLYESTER) /15/ MIN .530 .650 .735 .885 1.130 1.405 1.690 AEROSPACE STANDARD AS5964 SHEET 3 OF 5 REV. A HOSE
13、 ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 45 ELBOW TABLE 3 - HOSE ASSEMBLY LENGTH TOLERANCE HOSE ASSEMBLY LENGTH TOLERANCE UNDER 18 in .125 in 18 TO 36 in EXCLUSIVE .250 in 36 TO 50 in EXCLUSIVE .500 in 50 in AND OVER 1% TABLE 4 - WEIGHT (MAX) H
14、OSE OR SLEEVE CODE HOSE OR TYPE SLEEVE UNITS SIZE.250 SIZE .375 SIZE.500 SIZE .625 SIZE .750 SIZE 1.000 SIZE 1.250 - HOSE ONLY (SEE AS5960) REF LB/IN .022 .037 .046 .070 .105 .170 .220 C TUBULAR FIRESLEEVE AS1072 (15 min) LB/IN .017 .020 .022 .030 .035 .040 .042 F ABRASION SLEEVE (AS1073-CODE B) LB/
15、IN .003 .004 .005 .006 .008 .010 .015 H FIRESLEEVE INTEGRAL SILICONE LB/IN .040 .060 .070 .095 .140 .220 .265 ON HOSE (15 min) K ABRASION SLEEVE, POLYESTER LB/IN .025 .040 .050 .070 .110 .180 .230 ON HOSE NONE FIRESLEEVE CLAMP LB/EA .020 .025 .025 .025 .032 .032 .035 NONE FITTING END (45 ELBOW) /17/
16、 /18/ LB/EA .063 .111 .189 .266 .342 .637 .955 TABLE 5 - INTEGRAL FIRESLEEVE CUFF DIMENSIONS /13/ HOSE SIZE G MAX H MAX 04 2.56 1.08 06 2.68 1.20 08 2.88 1.40 10 3.32 1.61 12 3.38 1.89 16 3.38 2.20 20 3.81 2.45 NOTES: 1. MATERIALS: a. HOSE AND FITTINGS - PER AS5960. b. THE COLLARS/SOCKETS MAY BE STA
17、INLESS STEEL. c. SLEEVES - SEE APPLICABLE STANDARDS, TABLE 2. /2/ PROCUREMENT SPECIFICATION: AS5960 EXCEPT AS SPECIFIED ON THIS STANDARD. PRODUCT SUPPLIED TO THIS SPECIFICATION SHALL BE MANUFACTURED AND ASSEMBLED BY AN ACCREDITED MANUFACTURER OR ASSEMBLED BY AN ACCREDITED DISTRIBUTOR LISTED IN THE P
18、ERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED PRODUCTS LIST (QPL) PRI-QPL-AS5960 FOR THIS STANDARD. SEE FOR CURRENT QPL ONLINE. 3. CONSTRUCTION AND PERFORMANCE PER AS5960. FITTINGS SHALL BE PERMANENTLY ATTACHED TO HOSE. 4. OPERATING CHARACTERISTICS PER AS5960. AEROSPACE STANDARD AS5964 SHEET 4 OF 5 R
19、EV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYLENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 45 ELBOW /5/ MARKING: MARKING SHALL BE PER AS5960 ON A STAINLESS STEEL BAND NOT OVER 1.0 IN WIDE OR ON THE COLLAR. THE CHARACTERS SHALL BE A MINIMUM OF .06 in HIGH. THE BAND SHALL BE SO DESIGNE
20、D AS TO REMAIN TIGHT ON THE HOSE TO PREVENT RELATIVE MOVEMENT AND RESULTANT CHAFING. IT SHALL BE OF SUFFICIENT STRENGTH TO PREVENT REMOVAL BY HAND. HOSE ASSEMBLY DATE AND “PT” SYMBOL SHALL BE PERMANENTLY MARKED ON THE BAND OR ON AN END FITTING OR A FIRESLEEVE CLAMP. /6/ LENGTH “L” IS A THREE DIGIT N
21、UMBER OF WHICH THE FIRST TWO DIGITS DESCRIBE THE HOSE ASSEMBLY LENGTH IN WHOLE INCHES, AND THE THIRD DIGIT, THE FRACTION OF AN INCH IN EIGHTHS. LENGTH “L” IS MEASURED FROM “GAGE POINT” TO “GAGE POINT”. FOR LENGTH TOLERANCES SEE TABLE 3. TO CONVERT “GAGE POINT” TO “GAGE POINT” TO “END TO END” MEASURE
22、MENT, ADD TWO TIMES “D1” FOR NAS1760 END STYLE, OR TWO TIMES “D2“ FOR AS4458 GLOBESEAL END STYLE, TO LENGTH “L”. /7/ HOSE ASSEMBLY INSIDE DIAMETER SHALL BE VERIFIED BY PASSING THE DESIGNATED, OR LARGER, SPHERICAL BALL PER TABLE 1 THROUGH THE HOSE ASSEMBLY. /8/ DISTANCE ACROSS CORNERS OF COUPLING NUT
23、 AND NIPPLE OR SOCKET/COLLAR HEX MAY EXCEED THIS DIMENSION. /9/ FITTING ENDS MUST COMPLY WITH NAS1760, AS4458, OR BE FUNCTIONALLY EQUIVALENT. DIMENSION D1 AND D3 APPLY TO NAS1760 AND D2 AND D4 APPLY TO AS4458. FITTINGS SHALL MATE WITH EN6123 OR AS5827. COUPLING NUTS SHALL BE FUNCTIONALLY EQUIVALENT
24、TO AS4370 EXCEPT FOR THREAD AND WIRE GROOVE. THREADS AND WIRE GROOVE IN NUT, RETAINER WIRE AND FITTING END WIRE GROOVE SHALL BE COATED WITH AS5272 TYPE 1 SOLID FILM LUBRICANT. /10/ DIAMETERS ARE LISTED FOR CLAMP SELECTION. /11/ THE TABLE 2 SLEEVE DIAMETERS FOR AS1072 SLEEVES APPLY WHEN THE SLEEVE IS
25、 COMPRESSED, OR CLAMPED TO CONTACT THE HOSE. IN THIS CASE A WRINKLE MAY OCCUR OVER APPROXIMATELY 10% OF THE SLEEVE CIRCUMFERENCE. /12/ THE CUT ENDS OF THE FIRESLEEVE SHALL BE COATED WITH RTV SILICONE RUBBER PRIOR TO INSTALLATION TO PREVENT WICKING OF FLUIDS. THE FIRESLEEVE ENDS SHALL BE SECURED TO T
26、HE HOSE ASSEMBLY END FITTINGS WITH CORROSION RESISTANT STEEL BANDS. AFTER INSTALLATION, CRACKS OR VOIDS IN THE FIRESLEEVE, WHICH EXPOSE THE FIBERGLASS, SHALL BE COATED WITH RTV SILICONE RUBBER. /13/ THE ENDS OF THE INTEGRAL FIRESLEEVE AND FITTING SOCKET/COLLAR MAY BE COVERED WITH A SILICONE CUFF OR
27、MOLDED SILICONE AS REQUIRED TO COMPLY WITH /14/ /14/ IDENTIFICATION MARKING: ADD “AS1055 TYPE IIb CLASS B-S/P” TO IDENTIFICATION MARKING TO SHOW LEVEL OF COMPLIANCE, “FIREPROOF“ (15 MIN), WITH AS1055. /15/ INTEGRAL ABRASION SLEEVE SHALL FORM AN INTEGRAL PERMANENT PART OF THE HOSE AND SHALL TERMINATE
28、 A MAXIMUM OF .200 in FROM THE END OF THE COLLAR. /16/ THE SHRINK-ON POLYOLEFIN SLEEVE SHALL COVER THE ENTIRE HOSE AND A MINIMUM OF 50% OF THE COLLARS ON BOTH ENDS OF THE ASSEMBLY. /17/ THE FITTING ORIENTATION DASH NUMBER IS A THREE DIGIT NUMBER DEFINING THE RELATIVE POSITION OF THE END FITTINGS IN
29、1 INCREMENTS (EXAMPLE: 090 = 90). FITTING ORIENTATION SHALL BE MEASURED COUNTERCLOCKWISE FROM THE NEAREST END FITTING WHICH SHALL BE IN THE RELATIVE 000 POSITION (SEE FIGURE 2). WHEN END FITTINGS ARE POINTED IN THE SAME DIRECTION, THE DASH NUMBER SHALL BE 000. /18/ FITTING WEIGHTS ARE FOR REFERENCE
30、ONLY. 19. DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. /20/ SAFETY WIRE HOLES LOCATION AND DIAMETER PER AS1043: L = TWO HOLES 180 APART UP TO 1.50 in HEX INCLUSIVE. THREE HOLES 120 APART FOR 1.625 IN HEX AND LARGER. AEROSPACE STANDARD AS5964 SHEET 5 OF 5 REV. A HOSE ASSEMBLY, POLYTETRAFLUOROETHYL
31、ENE CRES BRAID REINFORCED, 400 F, 5080 PSI FLARELESS, 45 ELBOW TO 45 ELBOW /21/ IN THE AREAS SHOWN, THE NUT OUTSIDE DIAMETER SHALL BE COLORED BLUE TO INDICATE 5080 PSI OPERATING PRESSURE AND FINE THREAD. A PTFE OR FLUID RESISTANT PAINT SHALL BE USED. 22. EXAMPLE OF PART NUMBER: AS5964 H C 24 2 L 270
32、 ANGULAR ORIENTATION IN 1 INCREMENTS, 270 SEE FIGURE 2 /17/ SAFETY WIRE HOLES /20/ - USE DASH (-) IF NOT REQUIRED FRACTIONAL LENGTH IN EIGHTH OF AN INCH, .25 in /6/ LENGTH IN WHOLE INCHES, 24 in /6/ HOSE OR SLEEVE CODE, USE DASH (-) FOR BARE HOSE. SEE TABLE 2. BASIC HOSE ASSEMBLY SIZE, .50 in SEE TA
33、BLE 1. BASIC PART NUMBER 23. A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
