1、Designation: D2846/D2846M 09b1D2846/D2846M 14 An American National StandardStandard Specification forChlorinated Poly(Vinyl Chloride) (CPVC) Plastic Hot- andCold-Water Distribution Systems1This standard is issued under the fixed designation D2846/D2846M; the number immediately following the designat
2、ion indicates theyear of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by age
3、ncies of the U.S. Department of Defense.1 NOTE6.2.1 was editorially revised in March 2011.1. Scope*1.1 This specification covers requirements, test methods, and methods of marking for chlorinated poly(vinyl chloride) plastichot- and cold-water distribution system components made in one standard dime
4、nsion ratio and intended for water service up toand including 180F (82C). These components comprise pipe and tubing, socket-type fittings, street fittings, plastic-to-metaltransition fittings, solvent cements, and adhesives. Requirements and methods of test are included for materials, workmanship,di
5、mensions and tolerances, hydrostatic sustained pressure strength, and thermocycling resistance. The components covered by thisspecification are intended for use in residential and commercial, hot and cold, potable water distribution systems.1.2 The products covered by this specification are intended
6、 for use with the distribution of pressurized liquids only, which arechemically compatible with the piping materials. Due to inherent hazards associated with testing components and systems withcompressed air or other compressed gases some manufacturers do not allow pneumatic testing of their product
7、s. Consult withspecific product/component manufacturers for their specific testing procedures prior to pneumatic testing.NOTE 1Pressurized (compressed) air or other compressed gases contain large amounts of stored energy which present serious saftey hazards shoulda system fail for any reason.1.3 The
8、 text of this specification references notes, footnotes, and appendixes which provide explanatory material. These notesand footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.1.4 The values stated in either SI units or inch-pound units are t
9、o be regarded separately as standard. The values stated in eachsystem may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from thetwo systems may result in non-conformance with the standard.NOTE 2Suggested hydrostatic design stresses and hy
10、drostatic pressure ratings for pipe, tubing, and fittings are listed in Appendix X1. Design,assembly, and installation considerations are discussed in Appendix X2. An optional performance qualification and an in-plant quality control programare recommended in Appendix X3.1.5 The following safety haz
11、ards caveat pertains only to the test method portion, Sections 9 and 10, of this specification:Thisstandard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and health practic
12、es and determine the applicability of regulatory limitations priorto use.2. Referenced Documents2.1 ASTM Standards:2D1598 Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and Fit
13、tingsD1784 Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC)CompoundsD1898 Practice for Sampling of Plastics (Withdrawn 1998)3D2122 Test Method for Determining Dimensions of Thermoplastic Pipe and Fittings1 This specification is under the jurisd
14、iction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.61 on Water.Current edition approved Aug. 1, 2009Nov. 1, 2014. Published August 2009December 2014. Originally approved in 1969. Last previous edition approved in 2009 asD2846/D 2846 09a./D 284
15、6 09b1. DOI: 10.1520/D2846_D2846M-09BE01.10.1520/D2846_D2846M-14.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM webs
16、ite.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior
17、 editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428
18、-2959. United States1D2444 Test Method for Determination of the Impact Resistance of Thermoplastic Pipe and Fittings by Means of a Tup (FallingWeight)D2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis forThermoplastic Pipe ProductsF402
19、Practice for Safe Handling of Solvent Cements, Primers, and Cleaners Used for Joining Thermoplastic Pipe and FittingsF412 Terminology Relating to Plastic Piping SystemsF493 Specification for Solvent Cements for Chlorinated Poly(Vinyl Chloride) (CPVC) Plastic Pipe and FittingsF1498 Specification for
20、Taper Pipe Threads 60 for Thermoplastic Pipe and FittingsF1960 Specification for Cold Expansion Fittings with PEX Reinforcing Rings for Use with Cross-linked Polyethylene (PEX)TubingF1961 Specification for Metal Mechanical Cold Flare Compression Fittings with Disc Spring for Crosslinked Polyethylene
21、(PEX) TubingF1807 Specification for Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9 Cross-linked Polyethylene (PEX) Tubingand SDR9 Polyethylene of Raised Temperature (PE-RT) TubingF2080 Specification for Cold-Expansion Fittings With Metal Compression-Sleeves for Cross-Linked Polyethylen
22、e (PEX) PipeF2098 Specification for Stainless Steel Clamps for Securing SDR9 Cross-linked Polyethylene (PEX) Tubing to Metal Insert andPlastic Insert FittingsF2159 Specification for Plastic Insert Fittings Utilizing a Copper Crimp Ring for SDR9 Cross-linked Polyethylene (PEX)Tubing and SDR9 Polyethy
23、lene of Raised Temperature (PE-RT) TubingF2434 Specification for Metal Insert Fittings Utilizing a Copper Crimp Ring for SDR9 Cross-linked Polyethylene (PEX) Tubingand SDR9 Cross-linked Polyethylene/Aluminum/Cross-linked Polyethylene (PEX-AL-PEX) TubingF2735 Specification for Plastic Insert Fittings
24、 For SDR9 Cross-linked Polyethylene (PEX) and Polyethylene of RaisedTemperature (PE-RT) Tubing2.2 ANSI Standards:ANSI Z17.1-1958 Preferred Numbers32.3 Federal Standard:Fed. Std. No. 123 Marking for Shipments (Civil Agencies)42.4 Military Standard:MIL-STD-129 Marking for Shipment and Storage42.5 NSF
25、Standards:Standard No. 14 for Plastic Piping Components and Related Materials5Standard No. 61 for Drinking Water Systems ComponentsHealth Effects53. Terminology3.1 Definitions:3.1.1 GeneralDefinitions used in this specification are in accordance with Terminology F412, unless otherwise specified. The
26、abbreviation for chlorinated poly(vinyl chlo-ride) is CPVC. Plastic tubing denotes a particular diameter schedule of plastic pipein which the outside diameter of the tubing is equal to the nominal size plus 18 in. (3.18 mm).3.1.2 relation between standard dimension ratio, stress, and internal pressu
27、rethe following expression is used to relatestandard dimension ratio, stress, and internal pressure for pipe and tubing:2S/P 5 R 21 (1)or2S/P 5 D0 / t ! 21 (2)where:S = stress in circumferential or hoop direction, psi (MPa),P = internal pressure, psi (MPa),D0 = average outside diameter, in. (mm),t =
28、 minimum wall thickness, in. (mm), andR = standard dimension ratio, SDR3.1.3 standard dimension ratio (SDR)a selected series of numbers in which the average outside diameter to minimum wallthickness dimension ratios are constant for all sizes of pipe and tubing in each standard dimension ratio, and
29、which are the ANSI3 Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http:/www.ansi.org.4 Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.m
30、il.5 Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http:/www.nsf.org.D2846/D2846M 142Z17.1 Preferred Number Series 10 modified by +1. SDR fittings shall by definition be equivalent in minimum socket wall thicknessto the minimum wall thickness of the
31、 corresponding SDR and size of pipe or tubing, and the minimum body wall thickness shallbe 125 % of that value.3.1.4 standard material designation codethe chlorinated poly(vinyl chloride) material designation code shall consist of theabbreviation CPVC followed by two digits indicating the ASTM type
32、and grade in Arabic numerals. Where necessary, a third andfourth digit shall be added to indicate the hydrostatic design stress for water at 73F 23C in units of 100 psi 0.69 MPa.4. Classification4.1 Pipe, Tubing, and FittingsThis specification classifies CPVC 4120 pipe, tubing, and fittings by a sin
33、gle standarddimension ratio which shall be SDR 11, by a maximum continuous use temperature which shall be 180F 82C and by nominalpipe or tubing diameters from 14 in. 9.5 mm through 2 in. 50 mm.4.2 Transition FittingsThis specification classifies transition fittings intended for use up to and includi
34、ng 180F 82C asCPVC-180F on the basis of resistance to failure by thermocycling.4.3 Solvent Cements and Adhesives This specification classifies solvent cements and adhesives meeting the requirementscontained herein as CPVC Solvent Cement or CPVC Adhesive.NOTE 3This specification does not include requ
35、irements for pipe fittings intended to be used to vent combustion gases.5. Materials5.1 Basic Materials DescriptionChlorinated poly(vinyl chloride) plastics used to make pipe, tubing, and fittings meeting therequirements of this specification are categorized by two criteria; namely, basic short-term
36、 properties, and long-term hydrostaticstrength. Sections 5.1.1 and 5.1.2 respectively define these categories.5.1.1 Basic Short-Term PropertiesThis specification covers CPVC 41 pipe, tubing, and fittings made from plastic materialsmeeting the mechanical strength, heat resistance, flammability, and c
37、hemical resistance requirements for CPVC 23447 inSpecification D1784.NOTE 4CPVC 23447 was formerly designated as CPVC Type IV Grade 1, and is herein designated as CPVC 41. This is also used in marking pipe,tubing, or fittings.5.1.2 Long-Term Hydrostatic Strength This specification covers CPVC 41 pip
38、e, tubing, and fittings which are further definedby hydrostatic design stress as CPVC 4120. Pipe and tubing are so defined on the basis of long-term hydrostatic strength tests andare made from compounds having an established 180F 82C hydrostatic design stress of 500 psi 3.45 MPa or greater inaccorda
39、nce with Test Method D2837. Fittings are so defined by hydrostatic sustained pressure tests on fitting assemblies, requiredby this specification (see 6.2), based on the hydrostatic strength of the corresponding pipe or tubing.NOTE 5No hydrostatic design stress, as such, exists for fittings until suc
40、h time as long-term hydrostatic strength test methods for fittings aredeveloped.5.2 The PEX fitting ends of CPVC to PEX transition fittings shall meet the material and dimensional requirements of thecorresponding PEX fitting standard.5.3 The PERT fitting ends of CPVC to PERT transition fittings shal
41、l meet the material and dimensional requirements of thecorresponding PERT fitting standard.5.4 Rework MaterialClean rework plastic material generated from the manufacturers own plastic tube or fitting productionmay be used by the same manufacturer provided the pipe, tubing, or fittings meet all the
42、requirements of this specification.6. Requirements for Pipe, Tubing and Fittings6.1 Dimensions and Tolerances:6.1.1 General:6.1.1.1 Wall MinimumsTable 1 and Table 2 show wall thickness minimums. Calculated SDR 11 fitting wall thicknesses thatfall below 0.102 in. 2.59 mm for the fitting socket bottom
43、, or 0.128 in. 3.25 mm for the fitting body, shall be arbitrarily increasedto these values.6.1.1.2 Interference FitThe diameters and tolerances in Table 1 and Table 2 provide for socket-type joints having aninterference fit based on the major diameter of pipe and tubing having a degree of out-of-rou
44、ndness.6.1.1.3 Out-of-RoundnessThe maximum out-of-roundness requirements shown in Table 1 and Table 2 for pipe, tubing, andfittings apply to the average measured diameter.NOTE 6Example: In the 1-in. 25 mm tubing size, if the measured average tubing diameter was 1.123 in. 28.52 mm, then the extreme m
45、easureddiameters due to ovality could be 1.129 in. 28.68 mm maximum and 1.117 in. 28.37 mm minimum.6.1.2 Pipe and Tubing:6.1.2.1 Outside Diameter and Wall ThicknessThe outside diameters and wall thicknesses for pipe and tubing shall meet therequirements for dimension and tolerance given in Table 1 w
46、hen measured in accordance with Test Method D2122.D2846/D2846M 1436.1.2.2 Wall Thickness RangeThe wall thickness range for pipe and tubing shall be within 12 % when measured in accordancewith Test Method D2122.6.1.2.3 FlatteningThere shall be no evidence of splitting, cracking, or breaking when the
47、pipe is tested in accordance with9.2.6.1.2.4 LengthPipe and tubing supplied in straight lengths shall have a tolerance on any specified length of +12, 0 in. +12.5,0 mm.TABLE 1 Outside Diameters, Wall Thicknesses, and Tolerances for CPVC 41, SDR 11, Plastic Pipe and TubingAOutside Diameter, in. mm Wa
48、ll Thickness, in. mmBNominal Tube or Pipe Size Average Tolerance on AverageMax Out-of-RoundC SDR 11Min Tolerance14 Tubing 0.375 9.5 0.003 0.08 0.003 0.08 0.055 1.40D +0.020 +0.5138 Tube 10 0.500 12.7 0.003 0.08 0.003 0.08 0.060 1.52D +0.020 +0.5112 Tube 15 0.625 15.9 0.003 0.08 0.004 0.10 0.060 1.52
49、D +0.020 +0.5134 Tube 20 0.875 22.2 0.003 0.08 0.005 0.13 0.080 2.03 +0.020 +0.511 Tube 25 1.125 28.6 0.003 0.08 0.006 0.15 0.102 2.59 +0.020 +0.51114 Tube 32 1.375 34.9 0.003 0.08 0.007 0.18 0.125 3.18 +0.020 +0.51112 Tube 40 1.625 41.3 0.004 0.10 0.008 0.20 0.148 3.76 +0.020 +0.512 Tube 50 2.125 54.0 0.004 0.10 0.010 0.25 0.193 4.90 +0.023 +0.58112 Pipe 40 1.
