1、BSI Standards PublicationBS ISO 5772:2015Rubber and plastic hoses andhose assemblies for measuredfuel dispensing systems SpecificationBS ISO 5772:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 5772:2015. The UK participation in its preparation was entrust
2、ed to TechnicalCommittee PRI/66, Rubber and plastics tubing, hoses and hose assemblies.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for
3、its correct application. The British Standards Institution 2015. Published by BSI Standards Limited 2015ISBN 978 0 580 81461 7 ICS 75.200; 83.140.40 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standar
4、ds Policy and Strategy Committee on 30 September 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 5772:2015 ISO 2015Rubber and plastic hoses and hose assemblies for measured fuel dispensing systems SpecificationTuyaux et flexibles en caoutchouc et en plastique po
5、ur distribution mesure de carburants SpcificationINTERNATIONAL STANDARDISO5772Second edition2015-09-15Reference numberISO 5772:2015(E)BS ISO 5772:2015ISO 5772:2015(E)ii ISO 2015 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2015, Published in SwitzerlandAll rights reserved. Unless otherwise sp
6、ecified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or
7、 ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 5772:2015ISO 5772:2015(E)Foreword iv1 Scope . 12 Normative references 13 Terms and definition
8、s . 24 Classification 25 Materials and construction . 26 Pressure requirements 27 Dimensions and tolerances . 37.1 Internal diameters and bend radii . 37.2 Minimum thickness of lining and cover 37.3 Concentricity. 37.4 Tolerance on cut lengths . 38 Physical properties 38.1 Compounds 38.2 Finished ho
9、se 48.3 Hose assembly . 69 End fittings 610 Frequency of testing 611 Type tests . 712 Marking 712.1 Hoses . 712.2 End fittings . 712.3 Hose assemblies . 7Annex A (normative) Test method for determination of low temperature resistance at -30 C (for normal temperature class) and -40 C (for low tempera
10、ture class) 8Annex B (normative) Method for the determination of adhesion between components after fuel ageing 10Annex C (normative) Test method for the determination of low temperature flexibility on a sample of finished hose 11Annex D (normative) Test method for the determination of fuel permeatio
11、n 13Annex E (normative) Test method for flammability .15Annex F (normative) End-fitting pull-off test .17Annex G (normative) Test method for fatigue strength under reversed bending stress (flex test) 18Annex H (normative) Test method for the determination of leakage (leak test) .20Annex I (normative
12、) Test frequency for type tests and routine tests 21Annex J (informative) Test frequency for production acceptance tests 22Bibliography .23 ISO 2015 All rights reserved iiiContents PageBS ISO 5772:2015ISO 5772:2015(E)ForewordISO (the International Organization for Standardization) is a worldwide fed
13、eration of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that comm
14、ittee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document an
15、d those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Par
16、t 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of th
17、e document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific term
18、s and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary information.The committee responsible for this document is ISO/TC 45, Rubber and rubber produ
19、cts, Subcommittee SC 1, Rubber and plastics hoses and hose assemblies.This second edition cancels and replaces the first edition (ISO 5772:1998), which has been technically revised to include the following changes: working pressure is 16 bar (1,6 MPa) instead of 12 bar (1,2 MPa) but proof pressure a
20、nd burst pressure remain the same; minimum tensile strength of lining and cover has been increased from 7 MPa to 9 MPa; extraction of the lining for low temp hoses has been added and the Low Temperature Bending test is to be done at 25 C with the force to bend specified; hose fuel permeation, flamma
21、bility, assembly flex test, and assembly leak test have been added.All the annexes form an integral part of this International Standard.iv ISO 2015 All rights reservedBS ISO 5772:2015INTERNATIONAL STANDARD ISO 5772:2015(E)Rubber and plastic hoses and hose assemblies for measured fuel dispensing syst
22、ems SpecificationWARNING Persons using this International Standard should be familiar with normal laboratory practice. This International Standard does not purport to address all of the safety problems, if any, associated with its use. It is the responsibility of the user to establish appropriate sa
23、fety and health practices and to ensure compliance with any national regulatory conditions.1 ScopeThis International Standard specifies minimum requirements for three types of hoses in two categories and two classes of hose assemblies used for measured fuel dispensing, including oxygenated fuels (up
24、 to a maximum of 15 % oxygenated compounds).The assemblies are intended for use at ambient temperatures between 30 C and +55 C for normal temperature class and 40 C and +55 C for low temperature class at a working pressure up to and including 16 bar (1,6 MPa).NOTE 1 bar = 0,1 MPa.2 Normative referen
25、cesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3
26、7, Rubber, vulcanised or thermoplastic Determination of tensile stress-strain propertiesISO 188, Rubber, vulcanized or thermoplastic Accelerated ageing and heat resistance testsISO 1307, Rubber and plastics hoses Hose sizes, minimum and maximum inside diameters, and tolerances on cut-to-length hoses
27、ISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testingISO 1817, Rubber, vulcanized or thermoplastic Determination of the effect of liquidsISO 4649, Rubber, vulcanized or thermoplastic Determination of abrasion resistance using a rotating cylindrical drum deviceISO 4671, Rubber a
28、nd plastics hoses and hose assemblies Methods of measurement of the dimensions of hoses and the lengths of hose assembliesISO 6801, Rubber or plastics hoses Determination of volumetric expansionISO 7326, Rubber and plastics hoses Assessment of ozone resistance under static conditionsISO 8031:2009, R
29、ubber and plastics hoses and hose assemblies Determination of electrical resistance and conductivityISO 8033, Rubber and plastics hose Determination of adhesion between componentsISO 8330, Rubber and plastics hoses and hose assemblies VocabularyISO 106191, Rubber and plastics hoses and tubing Measur
30、ement of flexibility and stiffness Part 1: Bending tests at ambient temperature ISO 2015 All rights reserved 1BS ISO 5772:2015ISO 5772:2015(E)3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 8330 apply.4 ClassificationHoses for this application shall b
31、e divided into the following three types:a) type 1: textile reinforced;b) type 2: textile and helical wire reinforced;c) type 3: fine wire reinforced.Each type of hose shall be divided into the following two temperature classes:a) normal temperature class with an ambient working temperature of 30 C
32、to +55 C;b) low temperature class (LT) with an ambient working temperature of 40 C to +55 C.Each type of hose for this application shall be divided into the following two categories:a) category M: electrically bonded;b) category : electrically conductive.Hoses for this application shall be divided i
33、nto the following two temperature classes:a) normal temperature class with an ambient working temperature of 30 C to +55 C;b) low temperature class (LT) with an ambient working temperature of 40 C to +55 C.5 Materials and constructionThe hose shall consist of the following: smooth, fuel resistant li
34、ning of rubber or thermoplastic elastomer (TPE); suitable reinforcement; related to type; non-corrugated, fuel and weather-resistant rubber or TPE cover.Hose assemblies shall be capable of conducting an electrical charge from coupling to coupling.When this capability is provided by means of metallic
35、 bonding wires, not less than two (metallic) bonding wires shall be embedded in the hose and the metal used shall have a high resistance to fatigue and corrosion.Hoses with metallic wires for electrical conductivity shall be designated “M” and those using conductive compounds shall be designated “”,
36、 the relevant mark being branded on the hose (see Clause 12).6 Pressure requirementsFor all types of hoses, the following shall apply:a) maximum working pressure: 16 bar (1,6 MPa);b) proof pressure: 24 bar (2,4 MPa);c) minimum bursting pressure: 48 bar (4,8 MPa).2 ISO 2015 All rights reservedBS ISO
37、5772:2015ISO 5772:2015(E)7 Dimensions and tolerances7.1 Internal diameters and bend radiiWhen measured in accordance with ISO 4671, the internal diameter of the hose shall comply with the values given in Table 1.When measured in accordance with ISO 106191, the minimum bend radii for each diameter of
38、 hose shall comply with the values given in Table 1.Table 1 Nominal bore, internal diameter, tolerance, and bend radiiNominal boreInternal diameter mmTolerance mmBend radius mm1216191216190,860801002125323538405021,025,032,035,038,040,050,01,251301501752002252252757.2 Minimum thickness of lining and
39、 coverWhen measured in accordance with ISO 4671, the thickness of the lining shall not be less than 1,6 mm. The thickness of the cover shall not be less than 1,0 mm.7.3 ConcentricityWhen determined in accordance with ISO 4671, the concentricity, based on a total indicator reading between the interna
40、l diameter and the outside surface of the cover, shall not exceed 1,0 mm.7.4 Tolerance on cut lengthsFor cut lengths, the tolerances on length shall be according to ISO 1307. The length of a hose assembly shall be measured from sealing face to sealing face of the end fittings with a tolerance from t
41、he nominal length of 1 %.8 Physical properties8.1 CompoundsWhen tested in accordance with the methods in Table 2, the physical properties of the compounds used for the lining and cover shall comply with the values given in Table 2. Tests shall be carried out either on samples taken from the hose or
42、from moulded vulcanised sheets at a thickness of 2 mm or moulded test pieces, vulcanised to the same cured state as the production hoses. ISO 2015 All rights reserved 3BS ISO 5772:2015ISO 5772:2015(E)Table 2 Physical properties of compoundsProperty UnitRequirementTest pieceaTest methodRubber TPETens
43、ile strengthLining and cover, min.MPa 9 12Test piece cut from hose or from test sheetISO 37Elongation at breakLining and cover, min.% 250 350Accelerated ageing Tensile strength change, max.Lining and cover% 20 10ISO 188(air oven method) 14 days at (70 1) C Elongation at break change, max.Lining and
44、cover% 35 20Resistance to liquids%ISO 181770 h at 40 C in oxygenated fuel type 3Lining swell max.+70+25ISO 181770 h at 100 C in oil No 3Lining extracted matterNormal temperature class max.+10ISO 181770 h at 40 C in oxygenated fuel type 3 then dry 24 h at 100 CLining extracted matterLow temperature c
45、lass max.+15Cover swell max. +100ISO 181770 h at 23 C in Liquid BLow temperature resistance to lining and cover at 30 C (or 40 C if required)No cracks under 10 magnificationAnnex AAbrasion resistanceCover compound max.mm3500Test piece from moulded test sheet of cover compoundISO 4649Method AaIt is n
46、ecessary that the test report indicated the source of the test piece.8.2 Finished hoseWhen tested in accordance with the methods in Table 3, the physical properties of the finished hose shall comply with the values given in Table 3.4 ISO 2015 All rights reservedBS ISO 5772:2015ISO 5772:2015(E)Table
47、3 Physical properties of hosesProperty Unit Requirement Test piece Test methodProof pressure at 24 bar No leakage or other signs of weakness nor abrupt twistingFull length of hoseISO 1402Proof test pressureBurst pressure, min. bar 48Short length cut from hoseISO 1402Burst pressureVolumetric expansio
48、n, max. Type 1 and Type 2 Type 3%2At least 1 m cut from hoseISO 6801Test pressure 3 bar1Adhesion between components on Un-aged hose, min. Aged hose, min.N/mm2,4Short length cut from hoseISO 8033/Annex B1,8Ambient temperature bending T 0,8 DDNo kinking or deformation greater than 20 % of the outside
49、diameterISO 106191Nominal diameterC = 10 nominal boreLow temperature flexibilityNo cracks or breaksMaximum bend-ing force 180 NAnnex C, Reference hose with nominal bore 16, 19 or 21Annex CChange in length at proof pressure% 0 to +5 Full length of hose ISO 1402Ozone resistance of cover No cracks under 2 magnificationShort length cut from hoseISO 7326 168 h at 40 C, 50 pphm, relative humidity (55 10) % and elongation 20 %Fuel permeation of hose m
