DIN EN 13067-2013 Plastics welding personnel Qualification testing of welders Thermoplastics welded assemblies German version EN 13067 2012《塑料焊接人员 焊工资质测试 热塑性塑料焊接组件 德文版本EN 13067-201.pdf

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1、January 2013 Translation by DIN-Sprachendienst.English price group 16No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 03.100.30; 25.160.10!$g:“1936823www.din.deDDIN EN 13067Plastics welding personnel Qualification testing of welders Thermoplastics welded assemblies;English version EN 13067:2012,English translation of DIN EN 13067:2013-01Kunststoffschweipersonal Anerkennungsprfung von Schweiern Thermoplastische Sc

3、hweiverbindungen;Englische Fassung EN 13067:2012,Englische bersetzung von DIN EN 13067:2013-01Personnel en soudage des plastiques preuve de qualification des soudeurs Assemblages souds thermoplastiques;Version anglaise EN 13067:2012,Traduction anglaise de DIN EN 13067:2013-01SupersedesDIN EN 13067:2

4、003-09www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 44 pages 12.12 DIN EN 13067:2013-01 2 A comma is used as the decimal marker. National foreword This document (EN 13067:2012) has been prepared by Technical Committee CEN/TC 249 “Plas

5、tics” (Secretariat: NBN, Belgium). The responsible German body involved in its preparation was the Normenausschuss Kunststoffe (Plastics Standards Committee), Working Committee NA 054-05-12 AA Fgen von Kunststoffen. This standard covers the principles to be observed in the qualification testing of w

6、elder performance for the welding of thermoplastic materials. Further provisions applying in specific regions of Germany are laid down in the relevant guidelines published by the German Welding Society (DVS), DVS 2212 Parts 1 to 3. These documents also govern the approval of test houses and welding

7、examiners. Tests carried out in accordance with the above-mentioned DVS guidelines meet the requirements of this standard. Users of this standard are granted the right to duplicate, in its entirety, the forms given in the annexes, without prejudicing the rights of DIN. Amendments This standard diffe

8、rs from DIN EN 13067:2003-09 as follows: a) “3.1 AD-WLD break” has been defined as a new term; b) “3.2 certificate issuing authority” has been defined as a new term; c) a figure has been included to illustrate the requirements for the T-peel test ; d) specifications relating to the invigilator have

9、been added; e) the standard has been editorially revised. Previous editions DIN EN 13067: 2003-09 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13067 November 2012 ICS 03.100.30; 25.160.10 Supersedes EN 13067:2003English Version Plastics welding personnel - Qualification testing of welders -

10、Thermoplastics welded assemblies Personnel en soudage des plastiques - preuve de qualification des soudeurs - Assemblages souds thermoplastiques Kunststoffschweipersonal - Anerkennungsprfung von Schweiern - Thermoplastische Schweiverbindungen This European Standard was approved by CEN on 22 Septembe

11、r 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtai

12、ned on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN

13、-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland,

14、 Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marn

15、ix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13067:2012: EEN 13067:2012 (E) 2 Contents Page Foreword . 3Introduction 41 Scope . 52 Normative references . 63 Terms and definitions 64 Admission to the q

16、ualification tests . 85 Testing of skill and knowledge . 96 Duty of Plastics Welding Examiner and invigilator. 167 Range of qualification 168 Welding of test piece 169 Test piece and test specimens, shapes and dimensions 1610 Evaluation and acceptance criteria of test piece(s) and test specimens . 2

17、411 Test result and qualification test certificate . 2812 Failed test 2913 Period of validity . 2914 Qualification test certificate renewal 30Annex A (informative) Welding recording sheet . 31Annex B (informative) Welders qualification tests certificate format . 32Annex C (informative) PWE evaluatio

18、n sheet for practical test 33Bibliography . 42DIN EN 13067:2013-01EN 13067:2012 (E) 3 Foreword This document (EN 13067:2012) has been prepared by Technical Committee CEN/TC 249 “Plastics”, the secretariat of which is held by NBN. This European Standard shall be given the status of a national standar

19、d, either by publication of an identical text or by endorsement, at the latest by May 2013, and conflicting national standards shall be withdrawn at the latest by May 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/o

20、r CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13067:2003. In this revision, the scope of this standards includes solvent welding: socket and covers the welding of the polypropylene (PP) lining membranes (group 9: PP). According to

21、the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece,

22、 Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13067:2013-01EN 13067:2012 (E) 4 Introduction This standard covers the principles to be obser

23、ved in the qualification testing of welder performance for the welding of thermoplastic materials. The ability of the welder to follow verbal or written instructions and testing of his skill are important factors in ensuring the quality of the welded product. This standard is intended to provide the

24、 basis for the mutual recognition by examining bodies for qualification relating to welders competence in the various fields of application. DIN EN 13067:2013-01EN 13067:2012 (E) 5 1 Scope This European Standard specifies the method of testing the knowledge and skill of a welder who is required to c

25、arry out welds on thermoplastics in new constructions and repair work. The skill examination of a welder is an essential condition for the assurance of the quality of the welding work. The application of this standard guarantees that the examination is carried out according to a uniform test procedu

26、re. This European Standard applies when the contractor or the authorities responsible for the application require it. Gas and water utility network industries with alternative qualification programmes are excluded from this standard. This European Standard applies to the following welding processes:

27、 hot gas welding: round nozzle, high speed nozzle, wedge; extrusion welding; heated tool welding: butt, saddle, socket, wedge; electrofusion welding: socket, saddle; solvent welding: socket. This European Standard applies to the welding of the following products: sheet; pipe; fittings; lining membra

28、ne. This European Standard covers the welding of the following groups of materials: a) for sheets, pipes and fittings: 1) group 1: PVC (including all kinds of PVC-U, PVC-C), ABS; 2) group 2: PP (including all kinds of PP); 3) group 3: PE (including all kinds of PE); 4) group 4: PVDF; 5) group 5: ECT

29、FE or PFA or FEP; b) for lining membranes: 1) group 6: PVC-P; DIN EN 13067:2013-01EN 13067:2012 (E) 6 2) group 7: PE (including all kinds of PE); 3) group 8: ECB; 4) group 9: PP. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are

30、indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12814-1, Testing of welded joints of thermoplastics semi-finished products Part 1: Bend test EN 12814-

31、2:2000, Testing of welded joints of thermoplastics semi-finished products Part 2: Tensile test EN 12814-4, Testing of welded joints of thermoplastics semi-finished products Part 4: Peel test EN 12814-8, Testing of welded joints of thermoplastics semi-finished products Part 8: Requirements EN 13100-1

32、, Non destructive testing of welded joints of thermoplastics semi-finished products Part 1: Visual examination EN 14728, Imperfections in thermoplastic welds Classification EN ISO/IEC 17024:2003, Conformity assessment General requirements for bodies operating certification of persons (ISO/IEC 17024:

33、2003) EN ISO/IEC 17025, General requirements for the competence of testing and calibration laboratories (ISO/IEC 17025) 3 Terms and definitions For the purposes of this document, the terms and definitions from EN ISO/IEC 17024:2003 and the following apply. 3.1 AD-WLD break failure mode in an extrusi

34、on welded membrane peel test specimen where the failure is through the weld material 3.2 certificate issuing authority establishment responsible for approving the PWE and or the Invigilator 3.3 invigilator qualified person approved by Certificate Issuing Authority (CIA) who can supervise the practic

35、al and theoretical tests Note 1 to entry: 3.3 and 3.5 can be the same person. 3.4 manufacturer company, contractor or organisation who is responsible for the welding DIN EN 13067:2013-01EN 13067:2012 (E) 7 3.5 Plastics Welding Examiner PWE qualified person approved by Certificate Issuing Authority (

36、CIA) who verifies the compliance with this standard 3.6 qualification test theoretical and practical tests in order to verify the knowledge and the skill of the welder 3.7 range of qualification welding processes, types of joint, materials, thicknesses and diameters for which a welder is qualified 3

37、.8 test piece assembly which is welded during the practical test 3.9 test specimen part or portion cut from the test piece for the test specified 3.10 test house establishment having all relevant test equipment to carry out the required tests and working in compliance with EN ISO/IEC 17025 3.11 trai

38、ning centre educational establishment for training plastics welding personnel and/or Plastics Welding Examiner, approved by CIA 3.12 welding process technique characterized by the method of softening to obtain permanent assembly 3.12.1 electrofusion welding softening of fitting and pipe surfaces to

39、be welded is obtained by means of a heating element embedded in the fitting which remain between welded joints 3.12.2 extrusion welding welding process in which an extruder unit with a melting chamber gives the extruded material required by the thickness and shape of the joint. Hot air or inert gas

40、heats simultaneously the parent material 3.12.3 heated tool welding welding process in which the joint surfaces are adequately heated by exposure, through direct contact with heated elements and are welded under pressure, which includes butt fusion welding (also called hot plate welding, platen weld

41、ing or mirror welding) and socket fusion welding 3.12.4 heated wedge welding process in which the lining membrane welded is gripped by rollers which guide and propel the welding machine which uses either hot gas to heat the lining membrane and the wedge to effect the weld or electrically heated wedg

42、e to heat the lining membrane in the area being welded DIN EN 13067:2013-01EN 13067:2012 (E) 8 3.12.5 high-speed nozzle welding process in which the welding rod is suitably guided and pre-heated and the nozzle tip is provided with a profiled area to apply the welding pressure 3.12.6 hot gas welding

43、welding process in which the materials to be unified are softened by hot air or inert gas and are pressed together 3.12.7 round nozzle welding process in which the pressure is applied via the welding rod or a suitable attachment such as a pressure roller 3.12.8 solvent welding softening of fitting a

44、nd pipe surfaces, by means of a solvent contained in the cement Note 1 to entry: After suitable cure time, the solvent dries leaving the parent material in the interface between welded joints. 3.13 welding Procedure Specification WPS document providing in detail the required variables for a specific

45、 application to assure repeatability 3.14 welding record sheet document recording in detail the variables used during the practical test 3.15 welder person making a welded assembly by any process, whose manual skill and knowledge are two of the determining factors influencing the quality of the weld

46、ed joint, or person performing a welding operation by means of mechanical or automatic equipment 4 Admission to the qualification tests Only welders whose training and/or for whose previous activities show that they are likely to pass the planned test may be admitted. As a rule this is the case if o

47、ne of the following conditions is met: completed apprenticeship as plastics fabricator; at least two years experience as a plastics welder confirmed by manufacturers declaration; completion of both a technical and practical training course in preparation for the plastic welders qualification test. A

48、n example of a suitable training course is defined in Entry 1 in the Bibliography or may be identified in national standards. DIN EN 13067:2013-01EN 13067:2012 (E) 9 5 Testing of skill and knowledge 5.1 General During the qualification test, the welder shall demonstrate his practical skill according to 5.2 and his theoretical knowledge according to 5.3. 5.2 Practical test This test is carried out under the supervision of the PWE or In

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