1、Standard Parts SPECIAL Compatible with I I Grd. 8 Hex. Hd. Bolts I I I HARDENED FLAT WASHERS CATEGORY 400.010 Further specifications applicable to the above parts are shown or identified on the following pages: General Specifications F-950.05. Material: SAE 1050 to 1065 carbon steel, heat treated, q
2、uenched and tempered to a hardness of Rockwell C 38-45 (Ref. : ASTM A-325). For finishes see Finish Section. - Page AA-110.01 *The suffix S, with or without a finish numeral makes these part numbers complete. Example description for a 3/8 in. Washer on this page is: Ill 4,418c7t7, ,SI ,W,A,S,H, ,31/
3、81,. ,8,51x1. ,I ,0,5, IF,LIAITI ,HIA,RID,E,NIE,D, , , , 1 DEC 1991 Product Englneermg PAGE F-100.009 FORD MOTOR COMPANY PRODUCT ENGINEERING STANDARD PARTS TI SPECIAL FLAT WASHERS CATEGORY 400.010 t NOT RECOMMENDED FOR NEW DESIGN 1s I .OB3 - .073 -099 - .089 -099 - .089 44801 44802 44803 44804 4480
4、 j 44806 44807 44810 44811 44812 44813 44817 44818 .322 - .302 .625 .750 .a75 .688 .7w .a75 1.125 .a12 1.000 .a75 -080 - -080 - -080 - .080 - -104 - -080 - .080 - -104 - 44819 44820 44021 44826 44827 44828 44829 44830 44831 44832 44833 1/2 -541 - .521 1.062 -121 - .074 44734 .572 - .552 1.250 -132 -
5、 .066 44735- 44834 - ;$ .572 - .552 1.375 -132 - .086:44736- 44835 - 1/2 -572 - .552 1.875 .132 - .006-44737- 44836 - 9/16 .604 - .W 1.108 -121 - .074 44738 44837 - - 44330 - NOTES: For General Specifications see Page F-950.05. MAT- Hot or cold rolled steel or brass as noted. 1-3/8 1.448 -1.428 3.00
6、0 .213 - .153-44762 1-3/8 1.510 -1.490 3.250 .213 - .153-44763 1-1/2 1.52 -1.552 3.250 .2l3 - .153-44764 1-1/2 :153-44766-44866- .213 - 3.500 1.698 -1.679 1-5/8 153-44765-44865- .213 - 3.500 1.635 -1.615 1-5/0 1.760 -1.740 3.750 -213 - .153-44767-44867- 1-3/4 1.22 -1.802 .153-44771=44871- .213 - 4.2
7、50 2.010 -1.990 1-7/8 -44870- 44770 -213 - 1153- 4.000 1.948 -1.928 1-7/8 153-44769-44869- -213 - 4.000 1.863 -1.865 1-3/4 .153-44768-44868- -213 - 3.750 2 2.072 -2.052 4.250 .X3 - .153-44772-44872- 2-1/4 2.385 -2.365 4.750 -248 - .193- 44774-44874- 2 2.135 -2.115 4.500 .228-44776-44876- .310 - 5.25
8、0 2.685 -2.865 2-3/11 .210-44775-44875- .280 - 5.000 2.635 -2.615 2-1/2 .153-44773-44873- .213 - The suffix S, with or without a finish numeral makes these part numbers complete. For Saishee 6ee Flntsb Section - Rge M-110.01 DEC 1991 PRINTED IN U.S.A. PAGE F-100.01 Standard Parts CHECK FOR COMPATIBI
9、LITY BEFORE RELEASE ON HIGH CLAMP LOAD APPLICATIONS SPRING LOCK WASHERS CATEGORY 430.010M TYPE 2 All Dimensions In Inches Except as Noted The Suffix S with or without a Finish Number makes Part Number complete. 1 / There shall be 35 to 45 serrations per inch as counted along the radial center line o
10、f the washer face. The length of the serrations must cover 75% of the surface between the ribs. The depth of the serrations shall be .032 to .006 in. at both sides. The permissible burr at the severed ends shall not increase the overall thickness dimension by more than 10%. Material and Additional P
11、hysical and Dimensional Requirements: Type 1 (Quad Rib) Material SAE 1060-1070 Steel or Equiv., Rc 42-53; General Specifications Page F950.01. Type 2 (Modified ASME 818.21.1 Regular) Material: SAE 5403 1055-1065 steel or equivalent, RC 38-46; General Specifications Page F950.01. Standard Parts SPRIN
12、G LOCK WASHERS TRAPEZOIDAL CATEGORY 430.010 TM FOR RECOMMENDED PARTS SEE PAGE F-200.01 PAGE F-200.02 DECEMBER 199 1 - 1 Standard Parts FOR RECOMMENDED PARTS 0 SEE PAGE F-200.01 SPRING LOCK WASHERS CATEGORY 430.010 CATEGORY VARIATION - L quivalent hardened to Rc 38-46. Example Description: 3 4 8 2 6
13、 S WA S H E R 5 / 1 6 H EIL,I,C,A,LI ,S PIG ,L,KI ,L,G,T, I I 3 4 8 0 6 - S WA S H E R 5 / 1 6 H E,L I CIA L, ,S,P,G ,L K, ,R,E,G, , I 3 4 8 4 6 - S W A S H E R 5 / 1 6 H E L I ,C AIL, ,S,P,G ,L,KI ,H,V,Y, I I DECEMBER 199 1 PAGE F-20 1 .O 1 Standard Parts SPRING LOCK WASHERS CATEGORY 430.010 FOR R
14、ECOMMENDED PARTS OPTIONAL r equivalent hardened to Rc 3846. PAGE F-201.02 DECEMBER 199 1 FORD MOTOR COMPANY PRODUCT ENGINEERING STANDARD PARTS TOOTH LOCK WASHERS CATEGORY 440.010 E D D OPTIONAL A .032 .040 .032 .040 .02P -034 .023 .028 .02c .025 .020 .025 .018 .023 .017 .021 -015 .019 .44a .3a4 .398
15、 .320 .332 .256 .267 .221 .231 .195 -204 .168 .176 .141 .150 .115 -123 Inside Dlameter C .670 .588 .494 .460 .475 -395 .365 .305 -245 -410 .381 .320 .260 Outside Dlameter .510 -610 .694 .760 .740 .464 D Thickness Ford Part Numbers 34943-S 34942-S 34941-S 34940-S 31927-S 34939-S 34938-S 34937-S 34936
16、S OPTIONAL EXTERNAL-COUNTERSUNK NOTES: Por General Speclflcatlons See Page F-950.01. For Flnlshes See Addendum. MATERIAL: SAE 1050 SAE 1060 SC 1065 Steel 01 equ:valent hardened to R/C 40-50 Increase diameter oi Countersink or #6 thru 1/4 sizes by .047 and #16 thru 7/15 sizes by .063. DEC 1991 PRINT
17、ED IN U.S.A. PAGE F-210.01 FORD MOTOR COMPANY STANDARD PARTS TOOTH LOCK WASHERS INTERNAL CATEGORY 440.010 A . SECTION A-A JA OPTIONAL A Inside Diameter c Outside Dlameter .goo .E67 .985 .957 1.071 .059 -067 .059 .ob7 .059 .ob7 .052 .Ob0 .047 .055 .042 .OS0 .042 .050 .037 .045 -037 .045 1.275 1.325 1
18、144 1.019 1.192 1.060 .89 fabricated and heat treated to a Rockwell hardness of 40-50 C scale or equivalent. It is recommended, however, that the lighter, more sensitive depth reading Rockwell A scale be used when testing washers of thin section. Decarburiza- tion shall be removed before testing ha
19、rdness. Workmanshi.: Requirement shall be as specified in ANSI B18.21.1. Tests: _. Temper Test: Washers after being compressed to a height equal to the actual material thickness plus 0.005 inch (0.13 mm), then released, shall have a free height greater than the compressed height. Compression shall b
20、e acomplished between parallel flat surfaces for flat varieties of tooth washers and between mating countersunk holes and cones for countersunk tooth washers. Clamping Test for Plated Washers: Washers shall be clamped to a height equal to the actual material thickness plus 0.005 inch (0.13 mm) for a
21、 period of 24 hours without breaking. The clamping shall be accomplished between parallel flat surfaces for flat varieties of tooth washers and between mating countersunk holes and cones for countersunk tooth washers. Twist Test: Requirements shall be as specified in ANSI B18.21.1 (illustrated below
22、). 6.0 Finish: Plated washers shall be baked four hours at 400F as soon as practicable after plating in order to relieve hydrogen or acid embrittlement. If washers so treated fail to meet the prescribed tests, the baking time and/or the temperature shall be increased. SEPT 1975 Product Engineerlng P
23、AGE F-950.03 Standard Parts GENERAL SPECIFICATIONS FLAT WASHERS Further specifications applicable to flat washers are shown on the following pages: Finish Specifications Material AA-110.01 - .06 F-100.009 - .Ol Inside Diameter: The tabulated inside diameter dimensions and tolerances apply only to th
24、e smallest hole size and not to the tapered breakout area. Outside Diameter: The tabulated outside diameter and nib dimensions and tolerances apply only to the largest periphery and not to the tapered breakout area. Runout: Runout between the inside and outside diameters defined above shall be held
25、within a total indicator reading equal to the total allowance permitted on the inside diameter. Other Requirements: Natural flow of material allowed as shown in the sketch within the charted limits. Maximum punch exit Dia. - A Flatness I I General Hardened washers Inside diameter plus 25 percent of
26、thickness Extent to which overall height may exceed metal thickness: Inch 1 .005 thru 7/8 OD I 0.2 thru 25 OD mm I . 010 larger than 7/8 I 0.3 larger than 25 Maximum burr and edge radius I 1 Quality: Burrs and sharp edges, if present after forming, must be blunted and loose scale removed in a proces
27、s such as tumbling so as not to be detrimental to function or safe handling. Breakout, flatness, height of burr and edge radii, where not defined, must be adequately controlled such that serviceability of washer is unaffected as determined by Product Engineering. Flatness measurement: Difference of thickness measured by the separation of two parallel surfaces and thickness measured by a micrometer at midwall shall not exceed flatness tolerance. I SEPT 1975 Product Engineerlng PAGE F-950.05
