1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions Rev. 3 2008 11 13 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 03 31 Revised Para 3.0 inserted; Para 3.1, 3.2, 3.3, 3.20, 3.21, 4 deleted 1994 05 31 C10348592 Released N.J. Komatsu Print
2、ed copies are uncontrolled Page 1 of 6 Copyright 2003, Ford Global Technologies, Inc. FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H652-A FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H652-B1 FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H652-B2 FABRIC, BAUHAUS PATTERN, WOV
3、EN JACQUARD, 3 mm WSD-M1H652-C1 FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H652-C2 FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H652-D2 FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, 3 mm PU WSD-M1H652-F1 FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, 6 mm PU WSD-M1H652-F2 FABRIC, BAUHAUS PATTER
4、N, WOVEN JACQUARD, HFW WSD-M1H652-G FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, HFW WSD-M1H652-H FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, HFW WSD-M1H652-J FABRIC, BAUHAUS PATTERN, WOVEN JACQUARD, HFW WSD-M1H652-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications is a w
5、oven jacquard polyester face fabric which can be flame laminated to polyester or polyether urethane foam and backed with either a knitted fabric or polyurethane film. It can also be backed with an HFW weldable backcoating. 2. APPLICATION WSD-M1H652-A is used for molded headrests and also adhesive co
6、ated for use on inner door panels. WSD-M1H652-B1, B2, C1, C2, F1 & F2 are for seat wearing surfaces. WSD-M1H652-D2 is used for adhesively bonded door and quarter trim panel applications WSD-M1H652-G, H, J & K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. B
7、AUHAUS PATTERN WSD-M1H652-A Unlaminated WSD-M1H652-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H652-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H652-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL
8、 SPECIFICATION WSD-M1H652-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 2 of 6 Copyright 2003, Ford Global Technologies, Inc. WSD-M1H652-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H652-D2 6.0 mm, flame laminated to polyether foam WSD-M1H652-F1 3.0 mm, flame laminated
9、to polyester foam and polyurethane film (EAO use only) WSD-M1H652-F2 6.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H652-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative WSD-M1H652-H HF-weldable acrylic backcoating applied by the
10、 doctor-knife spreading technique, or an engineering approved alternative WSD-M1H652-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H652-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an
11、engineering approved alternative 3. REQUIREMENTS In addition to the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-H. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Produc
12、tion Materials (WSS-M99P1111-A). 3.4 FABRIC CONSTRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D 3775) Warp 210 ends/10 cm Weft 180 picks/10 cm 3.4.2 Fabric Weight, range 310 - 350 g/m2(FLTM BN 106-01) 3.5 COMPOSITION (ASTM D 629) Fabric 100 % Polyester ENGINEERING MATERIAL SPECIFICATION WSD-M
13、1H652-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 3 of 6 Copyright 2003, Ford Global Technologies, Inc. 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 770 dtex f128 (polyester, bright, air texturised, trilobal section) Weft 750 dtex f192 (polyester, semidul, air texturised, trilobal section) 3.7 METHOD OF DYEING
14、Yarn dyed and spun dyed or as approved by Materials Engineering 3.8 FINISHED OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in SK-M4D9502-A3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D43-A2 3.11 REQUIREMENTS FOR THE BACKING FABRIC (C1,
15、 C2) As pecifed inWSD-M9H136-A 3.12 REQUIREMENTS FOR THE BACKING As pecifed inFABRIC (B1, B2) WSD-M9H1-B 3.13 REQUIREMENTS FOR THE As pecifed inPOLYURETHANE BACKING FILM ESD-M99H134-A ENGINEERING MATERIAL SPECIFICATION WSD-M1H652-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 4 of 6 Copyright 2003, Ford Global
16、 Technologies, Inc. 3.14 REQUIREMENTS FOR THE FLAME LAMINATED MATERIAL 3.14.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g Force, 43 Pa pressure) WSD-M1H652-B1 3.0 +/- 1.0 mm WSD-M1H652-B2 6.0 +/- 1.0 mmWSD-M1H652-C1 3.0 +/- 1.0 mm WSD-M1H652-C2 6.0 +/- 1.0 mmWSD-M1H652-D
17、2 6.0 +/- 1.0 mm WSD-M1H652-F1 3.0 +/- 1.0 mmWSD-M1H652-F2 6.0 +/- 1.0 mm 3.14.2 Compressed Thickness (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g force, 5 s dwell) WSD-M1H652-D2 2.45 +/- 0.6 mm WSD-M1H652-F1 1.65 +/- 0.3 mm WSD-M1H652-F2 2.45 +/- 0.6 mm 3.14.3 Weight, range WSD-M1H652-B1
18、 460 +/- 40 g/m2WSD-M1H652-B2 570 +/- 40 g/m2WSD-M1H652-C1 440 +/- 40 g/m2WSD-M1H652-C2 530 +/- 40 g/m2WSD-M1H652-D2 510 +/- 40 g/m2WSD-M1H652-F1 440 +/- 40 g/m2WSD-M1H652-F2 530 +/- 40 g/m23.14.4 Stretch and Set, %, range (SAE J855) Stretch (WSD-M1H652-B1, B2, C1, C2, F1, F2) Warp 1 -10 %eftSet (B1
19、 B2, C1, C2, F1, F2) Warp 0 -5 eft3.14.5 Modulus, max (WSD-M1H652-D2, F1, F2) Strain, 6 % 350 N ENGINEERING MATERIAL SPECIFICATION WSD-M1H652-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 5 of 6 Copyright 2003, Ford Global Technologies, Inc. 3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H652-G) 3.15.1
20、 Weight, min (FLTM BN 106-01) PVC film 100 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.16 REQUIREMENTS FOR BACKCOATED MATERIAL (WSD-M1H652-H) 3.16.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabric as specified in para 3.4.2 Or an en
21、gineering approved alternative. 3.17 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H652-J) 3.17.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. 3.18 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H652-K) 3
22、18.1 Weight, min (FLTM BN 106-01) PU Backcoating 40 g/m2Face fabric weight as specified in para 3.4.2 Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSD-M1H652-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 6 of 6 Copyright 2003, Ford Global Technologies, Inc. 3.19 FLAMMABILITY (IS
23、O 3795/SAE J369) Burn rate, max 100 mm/minute Note: Not required on face fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
