1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2003 01 24 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.8, 4 deleted 1990 08 01 EP00E0103153000 Released F.O. Swanson J.Schult Printed copies are uncontrolled Page 1 of 4 Copyright 2002, Ford Global Tec
2、hnologies, Inc. ADHESIVES, ANAEROBIC, PRE-APPLIED THREADLOCKING WSK-M2G354-A1/A9 1. SCOPE These products produce dry to the touch latex films containing anaerobic adhesive and encapsulated activator. Typically, the mixed product is applied in a band to fastener threads with automated equipment, and
3、the carrier is dried in 65 - 70 C ovens. The dry film remains inert until trapped and sheared in fastener threads during torquing. The encapsulated activator is released causing the anaerobic material to polymerize to a tough, thermoset plastic that locks and seals either straight thread fasteners o
4、r tapered thread pipe fittings. 2. APPLICATION These specifications were originally released for industrial quality materials used to lock and seal parts. They may be used for fluid pressure resistance, to prevent loosening under shock and/or vibration, or to prevent leakage due to vibration. A1 Sim
5、ilar to A4 except lubricant added for torque/tension control. A2 A pre-applied dry to the touch encapsulated anaerobic adhesive, high strength for permanent fastener locking, 150 C continuous service temperature. A3 A pre-applied dry to the touch encapsulated anaerobic adhesive, high strength for pe
6、rmanent fastener locking, ideal for hot oil application, 200 C continuous use temperature. A4 A pre-applied dry to the touch encapsulated anaerobic adhesive, medium strength for general purpose use, similar to A2 in all other respects. A5 A pre-applied dry to the touch encapsulated anaerobic adhesiv
7、e for threadlocking and threadsealing, low strength for easy fastener serviceability, 150 C continuous use temperature. A6 Similar to A2 except higher strength and for use with plated fasteners. A7 Similar to A4 except for use on plated fasteners. A8 Similar to A2 except even higher strength and for
8、 use with plated fasteners. A9 Similar to A2 except lubricant added for fastener torque/tension control. ENGINEERING MATERIAL SPECIFICATION WSK-M2G354-A1/A9 Page 2 of 4 Copyright 2002, Ford Global Technologies, Inc. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material supplier
9、s and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 VISCOSITY (ASTM D 1084, Method B at 23 +3/- 2 C , determined without activator capsules) Type Brookfield Model Spindle RPM mPa.s WSK-M2G354- A1 RVF 5 2 45,000 - 85,000 A2 RVF 5 2 75
10、000 - 100,000 A3 RVF 5 2 75,000 - 100,000 A4 RVF 5 2 75,000 - 100,000 A5 RVF 5 2 75,000 - 100,000 A6 RVF 5 2 75,000 - 100,000 A7 RVT 6 2.5 90,000 - 140,000 A8 RVT 6 2.5 95,000 - 150,000 A9 RVT 6 2 190,000 - 470,000 3.5 LOCKING TORQUE, min, N.m (FLTM BV 128-01, determined with activator capsules) Af
11、ter 72 h room temperature cure followed by 1 h at After 72 h room 150 +/- 2 C . Test at room Type temperature cure temperature. WSK-M2G354- A1 Break 31 37 Prevail 8 8 A2 Break 17 19 Prevail 11 11 ENGINEERING MATERIAL SPECIFICATION WSK-M2G354-A1/A9 Page 3 of 4 Copyright 2002, Ford Global Technologies
12、 Inc. A3 Break 19 19 Prevail 11 15 A4 Break 17 19 Prevail 11 11 A5 Break 11 7 Prevail 5 3 A6 Break 25 26 Prevail 25 26 A7* Break 8 5 Prevail 12 12 A8* Break 6 5 Prevail 10 8 A9* Break 8 5 Prevail 12 12 * Testing to be performed on zinc bichromate M10 nuts and bolts. 3.6 QUALITY The material shall b
13、e a smooth homogeneous mixture, free from foreign materials and properties detrimental to normal production use. 3.7 PROCESS The coatings shall be applied as recommended by the approved supplier based on process and materials originally approved by the Materials Engineering Department. Process sheet
14、 to be on file at the approving materials activity and at the adhesive applicator. 5. GENERAL INFORMATION The information below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 COLOR WSK-M2G354- A1 Blue A7 Green A2 Yellow A8 Red A3 Yellow A9 Red A
15、4 Green A5 Silver A6 Red ENGINEERING MATERIAL SPECIFICATION WSK-M2G354-A1/A9 Page 4 of 4 Copyright 2002, Ford Global Technologies, Inc. 5.2 FORD ENGINEERING MATERIAL SPECIFICATIONS - DOCUMENT CROSS-INDEX Specification Number Worldwide NAO EAO WSK-M2G354- A1 - - A2 ESE-M2G260-A1 - A3 ESE-M2G260-A2 -
16、A4 ESE-M2G260-A3 - A5 ESE-M2G260-A4 - A6 ESE-M2G260-A5 - A7 ESK-M4G263-A3 A8 - - 95.3 SHELF LIFE (A1/A9) 12 months minimum from date of manufacture when stored in the original unopened container. Maintain in a cool, dry location at a temperature between 18 - 27 C . Do not return material to the original container.
