1、 Printed copies are uncontrolled. Page 1 of 42 Standard Number: w-EX6 Issue Date: 20030218 Global Manufacturing Standards Rev: STANDARD FOR 070Z* CONTROL DRAWINGS PRODUCED WITH CAD 1. SCOPE: This Standard defines requirements for all AutoCAD drawings and disk files furnished to Ford Motor Company fo
2、r machine control drawings assigned 070Z* numbers. Unless otherwise specified by the Requisitioning Activity, all 070Z* drawings shall be produced using AutoCAD. The “xxxxx“ (site code) refers to the specifying Ford Motor Company Division. Refer to the “Z“ Number Reference Table -Table 1. Note: This
3、 Standard pertains only to 070Z* drawings for control diagrams and related drawings and not to Mechanical drawings, which are assigned other Ford “Z“ numbers. Refer to Ford Global Manufacturing Standard w-FX1 Manufacturing Data Numbering. 070ZA-* Transmission - Powertrain Operations 070ZC-* Chassis
4、Systems Visteon 070ZD-* Climate Control Systems - Visteon 070ZE-* Engine - Powertrain Operations 070ZF-* Assembly Vehicle Operations 070ZG-* Interior Systems Visteon 070ZH-* Exterior Systems Visteon 070ZM-* Stamping Vehicle Operations 070ZP-* Powertrain Control System - Visteon 070ZV-* Glass Systems
5、 Visteon 070ZW-* Casting Powertrain Operations Table 1 - “Z“ Number Reference Table This Global Manufacturing Standad w-EX6 is a Normative Standard as defined by ISO/IEC Directives Part 3. Refer to Section 2.4. 2. NORMATIVE REFERENCES 2.1 INTERNATIONAL STANDARDS REFERENCED ISO/IEC: 1997 Directives P
6、art 3 - Third Edition - Rules for the Structure and Drafting of International Standards. IEC 60204-1: 1999 Safety of Machinery - Electrical Equipment of Machines Part 1: General Requirements. IEC 60204-2: 1984 Safety of Machinery - Electrical Equipment of Industrial Machines Part 2: Item Designation
7、 and Examples of Drawings, Diagrams, Tables and Instructions IEC 60617-1: 1985 Graphical Symbols for Diagrams Printed copies are uncontrolled. Page 2 of 42 Standard Number: w-EX6 Issue Date: 20030218 Global Manufacturing Standards Rev: IEC 60617-2: 1996 Symbol Elements, Qualifying Symbols and Other
8、Symbols having General Application IEC 60027-1: 1992 Letter Symbols to be used in Electrical Technology - Part 1: General IEC 61346-1: 1996 Industrial Systems, Installations and Equipment and Industrial Products Structuring Principles and Reference Designations ISO 1219-1: 1991 Fluid Power Systems a
9、nd Components - Graphic Symbols and Circuits Diagrams - Part 1: Graphic Symbols ISO 1219-2: 1995 Fluid Power Systems and Components - Graphic Symbols and Circuits Diagrams - Part 2: Circuit Diagrams ISO 5455: 1979 Technical Drawings - Scales ISO 5457: 1999 Technical Product Documentation - Size and
10、Layout of Drawing Sheets ISO 7200: 1984 Technical Drawings - Title Blocks 2.2 OTHER STANDARDS REFERENCED Ford Global Manufacturing Standard w-FX1: Manufacturing Data Numbering IEEE-315: 1975 Graphical Symbols for Electrical and Electronic Diagrams. (Reaffirmed 1993) IEEE-315A: 1986 Supplement to Gra
11、phics Symbols for Electrical and Electronics Diagrams. (Reaffirmed 1993) IEEE-315: 1993 Graphical Symbols for Electrical and Electronic Diagrams Note: IEEE-315A Includes references to: IEC 60617-1: 1985 Part 1: - Graphical Symbols for Diagrams, and IEC 60617-2: 1996 Part 2: - Symbol Elements, Qualif
12、ying Symbols and Other Symbols having General Application. Note: ANSI Graphical Symbols, use ANSI -Y32.2 (ANSI-Y32.2 is no longer a published standard and is incorporated in IEEE 315: 1975, IEEE 315A: 1986, and IEEE 315: 1993). Note: Refer to Annex F, Sheet 10 and Annex G, Sheet 10, for sample IEC a
13、nd ANSI Graphical Symbols. 2.3 CONFLICTS IN SPECIFICATIONS: If conflicts in Global, Regional, or Local specifications arise, they shall be resolved between the Supplier and the requisitioning activity before drawings are submitted for review. It is the responsibility of the Supplier of AutoCAD drawi
14、ngs to contact the requisitioning activity responsible for the machine and controls drawings to discuss the details of this Standard before any designs are initiated. 2.4 TERMS AND DEFINITIONS 2.4.1 Normative Elements: Those elements setting out the provisions to which it is necessary to conform in
15、order to be able to claim compliance to the Standard. Refer to ISO/IEC Directives Part 3. 2.4.2 Informative Elements: Printed copies are uncontrolled. Page 3 of 42 Standard Number: w-EX6 Issue Date: 20030218 Global Manufacturing Standards Rev: 2.4.2.1 Preliminary Elements: Those elements that identi
16、fy the Standard, introduce its content, and explain its background, its development and its relationship with other standards. 2.4.2.2 Supplementary Elements: Those elements that provide additional information intended to assist the understanding or use of the Standard. Refer to ISO/IEC Directives P
17、art 3. 3. SOFTWARE: The intent of this specification is that all completed drawings received by the requisitioning activity are in a fully attributed AutoCAD .dwg format. While the use of Ford approved third party controls CAD operating systems may be used, they may not leave residual, proprietary l
18、inks to the AutoCAD .dwg file. The completed drawing must be fully editable by the selected AutoCAD version, without the need of third party software. 3.0.1 Refer to Annex F for IEC sample drawings - method and symbol conversions. 3.0.2 Refer to Annex G for ANSI sample drawings - method and symbol c
19、onversions. 3.1 VERSION: Use the AutoCAD Release specified by the requisitioning activity. The Supplier, at no cost to Ford Motor Company, shall replace any loss of information resulting from using older or newer versions. Refer to the CAD Option Sheet - Annex A. 3.2 REQUIREMENTS FOR THIRD PARTY CAD
20、 SOFTWARE PACKAGES: All Ford approved third party controls CAD software packages/programs, used with drawings constructed in compliance with this standard, must be capable of rapid and automatic conversion of the symbols and their annotation (attributes) from IEC ANSI, without any gaps between the c
21、hanged symbols and the lines they are connected to or any overlapping of the lines onto the new symbol. If Ford approved third party controls CAD software is not used, the drawings and the symbols thereon shall be constructed in accordance with this standard, so as to facilitate manual or automatic
22、conversion, individually or by group or sheets(s), of symbols between IEC ANSI. The annotation (attributes) on these symbols shall not be lost or corrupted during the conversion, nor shall it overlap the symbol or any adjacent symbol or lines after the conversion. 4. STANDARD SYMBOL LIBRARY Refer to
23、 the Ford E1-QSL (Qualified Source List) or the appropriate forms listed below: Electrical: “Electrical Equipment 2630 Data Form“ Pneumatic: “Pneumatic Equipment 2632 Data Form“ Hydraulic: “Hydraulic Equipment 2631 Data Form“ Lubrication: “Lubrication Equipment 2629 Data Form“ 4.1 SYMBOL SET SELECTI
24、ON: The requisitioning activity shall select the symbol set and Drawing Method (IEC symbols and method or ANSI symbols and method). Refer to CAD Option Sheet - Annex A. Printed copies are uncontrolled. Page 4 of 42 Standard Number: w-EX6 Issue Date: 20030218 Global Manufacturing Standards Rev: 4.2 U
25、se AutoCAD BLOCKS .dwg files for all standard symbols. Symbols comprised of individual entities shall be cause for rejection of drawings - symbols shall remain in an unexploded state. Manipulation of a symbol shall be possible by a pick on any part of the symbol. All symbols shall be constructed wit
26、h a scale factor of 1:1. 4.3 Suppliers may use their own symbol library with the following qualifications and shall meet the symbol conversion requirements, IEC ANSI. Refer to Section 3.2. 4.3.1 ELECTRICAL DIAGRAMS: Refer to Symbol Set and Drawing Method Selection - Annex A 4.3.1.1 If the requisitio
27、ning activity selects the IEC symbol set, the basic symbol set shall be in compliance with IEC 60617-2. 4.3.1.2 If the requisitioning activity selects the IEC method, the device identification and wire numbering shall be based on the ISO grid referencing method with horizontal circuit construction.
28、4.3.1.3 If the requisitioning activity selects the ANSI symbol set, the basic symbol set shall be in compliance with ANSI Y32-2. 4.3.1.4 If the requisitioning activity selects the ANSI method, the device identification and wire numbering shall be based on the Sheet and Line Number referencing method
29、 with horizontal circuit construction. 4.3.2 HYDRAULIC and PNEUMATIC Graphic Symbols and Circuit Diagram 4.3.2.1 The graphic symbol set shall be in compliance with ISO 1219-1. 4.3.2.2 The circuit diagrams shall be in compliance with ISO 1219-2. 4.4 All SYMBOLS shall be constructed as BLOCKS and inse
30、rted with SNAP ON. 4.5 Additional electrical standard symbols shall be as specified in Ford Global Manufacturing Standard w-EX1. 4.6 Use component manufacturers .dwg files for items such as servo amplifiers, motor drives, etc. 4.7 Suppliers shall include a symbol identification table showing IEC and
31、 ANSI abbreviations, their Class Letter(s) or ANSI identification letter(s) and a functional description. The symbol identification sheet shall be included in the final drawing set. Refer to Annex D. 4.8 ACCEPTABILITY OF SYMBOL LIBRARIES: Suppliers shall submit a full-size plot of their symbol libra
32、ries, showing insertion points, to the requisitioning activity at the time of their bid to verify its acceptability, before drawings are created. Refer to Section 3.2. 4.9 Symbols shall be a base dimension of 6mm for symbol construction, unless otherwise specified by the requisitioning activity, wit
33、h the connection points of wires and terminals to coincide with a snap setting of 2mm. Refer to Annex C. Three phase devices shall be constructed at 8mm or 16mm distance between wiring points. The spacing for adjacent rungs of logic or I/O module wiring points shall be 18mm minimum. Printed copies a
34、re uncontrolled. Page 5 of 42 Standard Number: w-EX6 Issue Date: 20030218 Global Manufacturing Standards Rev: 4.10 Graphical symbols shall have horizontal and / or vertical insertion or connect points on a 2mm snap setting. Refer to the examples in Annex C, Figure 1 or Figure 2. A drawing of the com
35、monly used symbols shall be included with the final drawing set. Refer to Annex F, Sheet 10 and Annex G, Sheet 10. 5. IEC DRAWING METHOD: Refer to Annex D for symbol identification 5.1 Grid References: Drawing elements shall be identified using the ISO grid references. 5.2 Terminals: Terminal strips
36、 shall be identified using a unique terminal group numbering system (e.g. TB1, TB2, etc.). Individual terminals shall be identified with the terminated wire number. 5.3 Switches and Coils 5.3.1 When connected to an I/O point: “-“ + Class Letter + I/O Address 5.3.2 All others: “-“ + Class Letter + Sh
37、eet Number + ISO Grid reference Examples: Limit Switch I-O Point: -LSI110/01 Limit Switch All Other: -LS22F2 Relay Coil I-O Point: -KAO010/03 Relay Coil All Other: -KA22F2 5.4 Contacts: Contact Identification = Controlling coil identification. Show connection terminal numbers (e.g. 13,14.21,22). 5.5
38、 Plugs and Cables: Cables: W + sequential number, beginning with 1 Examples: Cable 1, pin 1: W1-1 Cable 2, pin B: W2-B Show all pin connections on plugs. 5.6 Receptacles: Receptacles: XS + sequential number, beginning with 1 Example: Receptacle 1, pin 1 XS1-1 Receptacle 1, pin 2 XS1-2 Show all pin c
39、onnections on receptacles. 5.7 Wire Numbers: I/O point wiring: Wire number = I/O point address Examples: I02/06 Input word 02, bit 06 Q03/01 Output word 03, bit 01 All other wire numbers sequential (e.g. 1,2,3,4U1, U2, U3.). 5.8 Cross References: Include sheet number and grid references. 6. ANSI DRA
40、WING METHOD: Refer to Annex D for symbol identification. Printed copies are uncontrolled. Page 6 of 42 Standard Number: w-EX6 Issue Date: 20030218 Global Manufacturing Standards Rev: 6.1 Line Number Reference: Drawings shall have sheet and line number blocks applied to the drawing using 1 or 2 colum
41、ns of line numbers. Each sheet and line number shall be contained within a hexagon. The first digit(s) shall be the sheet number and the subsequent two digits shall be the line number. 6.1.1 The following shall be used to indicate sheet 12, line 01. 6.1.2 If two columns of line numbers are used, the
42、 left hand column of line numbers shall begin with 00 and the second column of line numbers shall begin with 50, as illustrated below. 6.1.3 Drawing elements shall be identified using the Sheet and Line Number method. 6.2 Terminals: Terminal strips shall be identified using a unique terminal group n
43、umbering system (e.g. TB1, TB2, etc.). Individual terminals shall be identified with the terminated wire number. 6.3 I/O Points: 6.3.1 Identify devices using I/O points: Examples: Limit Switch I110/01LS Proximity Switch I100/02PRX 6.3.2 Identify devices using Sheet and Line Number: Examples: Limit S
44、witch 12040LS Proximity Switch 12050PRX 6.3.3 Refer to Annex A for choice of identifications for I/O point devices. 6.4 Contacts: Contact Identification = Controlling coil identification. 6.5 Plugs and Cables: Cables: C + sequential Number, beginning with 1 Examples: Cable 1, pin 1 C1-1 Cable 2, pin
45、 B C2-B 6.6 Receptacles: Receptacles: Sheet and line number + “REC“ Example: 12050REC Show all pin connections on receptacles. 6.7 Wire Numbers for sheet and line numbers: Sheet and line number + numeric sequence (0,1,2.) Example: Wire Numbers on Sheet 12, Line 02 12020, 12021, 12022 6.8 Wire Number
46、s for I/O points: Example: I:110/04, I:110/05 120112 00 12 50 Printed copies are uncontrolled. Page 7 of 42 Standard Number: w-EX6 Issue Date: 20030218 Global Manufacturing Standards Rev: 6.9 Cross References: Include sheet number and line number references. 7. EDIT CAPABILITY: Drawings shall be cap
47、able of being fully edited. Ford Motor Company will not accept the use of any technique that prevents access and manipulation of any drawing entity. Use AutoCAD BLOCKS (.dwg files) for all standard blocks. BLOCKS comprised of individual entities shall be cause for rejection of drawings - that is, BL
48、OCKS shall remain in an unexploded state. Manipulation of a BLOCK shall be possible by a pick on any part of the BLOCK. Refer to Section 4.2. 8. CUSTOM ENTITIES 8.1 Custom SHAPES, LINE TYPES and FONTS shall not be used. Only those included with the specified AutoCAD Release is acceptable. 8.2 Do not
49、 use SHAPES for SYMBOLS. SHAPES are custom entities and require files other than the .dwg file on the disk. 8.3 AutoCAD XREFs shall not be allowed in final drawings. 9. DRAWING SETUP: All drawings shall read in the direction of the title block. Refer to Annex F and G and ISO 5457: 1999, 4.1. 9.1 The following limits shall be established for all drawings: 9.2 The ISO grid reference system shall be constructed at 50mm intervals. Refer to ISO 5457:1999, 4.4. 9.3 Set the AutoCAD GRID spacing at 12mm or
