1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions Ver. 3 2008 10 16 N-STATUS Replaced by WSS-M13P12-A L. Schmalz, FNA 2004 04 30 Revised Para 3.0 inserted; para 3.1, 3.2, 3.3, 3.6 & 4 deleted 1995 04 18 Activated J. Showalter Printed copies are uncontrolled Copyright 2008, Ford Global Technol
2、ogies, LLC Page 1 of 5 GREASE, POLYUREA, SYNTHETIC OIL, PTFE, WSS-M1C251-A LOW TEMPERATURE, NLGI 2 NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by this specification is a grease consisting of synthetic polyalphaolefin (PAO) oil with polyurea thickener, PTFE and organic phosphate. The
3、temperature range is -65 to + 400 F. 2. APPLICATION This specification was released originally for grease used to lubricate power seat mechanisms and recliners, gear boxes, seat tracks and rails and flex cables. The following note will be inserted when applicable: Note: This grease shall be formulat
4、ed so that it will not stain or soften painted exterior or interior automotive finishes, when evaluated according to FLTM BJ 126-01. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Product
5、ion Materials (WSS-M99P1111-A). 3.1.1 Initial Qualifications The supplier must furnish to the affected Materials Engineering activity a completed and certified copy of the attached Supplement A and test reports demonstrating the capability of the process for the listed critical properties. 3.1.2 Ong
6、oing Verification Plan In addition to the control plan, the supplier and affected Materials Engineering activity shall establish a mutually agreed upon ongoing product verification plan which will be listed on Supplement B. 3.4 CONSISTENCY Material shall be a smooth homogenous product free from abra
7、sive particles, it shall be consistent in color and texture, and free from objectionable odors during normal storage. It shall be suitable for the intended application. ENGINEERING MATERIAL SPECIFICATIONWSS-M1C251-APrinted copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 2
8、of 5 3.5 FUNCTIONAL APPROVAL Materials being evaluated for initial approval may be subjected to a functional trial. Functional trial results shall be evaluated by the responsible Systems Engineering and Materials Engineering activities prior to material approval and release. 5. GENERAL INFORMATION T
9、he information given below is provided for clarification and assistance in meeting the requirements of this specification. 5.1 TYPICAL PROPERTIES The information shown is to provide data on products which have been qualified to this specification. The values shown do not constitute part of the requi
10、rements for initial qualification. 5.1.1 Penetration (ASTM D 217) After 60 strokes 282 After 100,000 strokes, max, % change 35 5.1.2 Water washout, max 5 (ASTM D 1264) 5.1.3 Dropping point, min 260 C (ASTM D 2265) 5.1.4 Oxidation stability, max 35 kPa (ASTM D 942, 100 h) 5.1.5 Oil separation 2% loss
11、 (ASTM D 1742) 5.1.6 Timken, OK load, min 27.2 kg (ASTM D 2509) 5.1.7 Four ball wear, max 0.6 (ASTM D 2266) 5.2 SUPPLEMENT C This is to be used for additional information required for initial qualification. ENGINEERING MATERIAL SPECIFICATIONWSS-M1C251-APrinted copies are uncontrolled Copyright 2008,
12、 Ford Global Technologies, LLC Page 3 of 5 Supplement A INITIAL QUALIFICATION Supplier_ Date_ Product Name_ NLGI Grade_ Product Code_ Batch No,_ Manufacturing Plant Location(s)_ Physical/Chemical/Performance Properties Test Results Mfg. Limits (Mean, Std.Dev., (of 99.994% Base Oil Sample Size) of Pr
13、oduction) Viscosity at 100 C mm2/s ASTM D 445 _ _ Viscosity at 40 C mm2/s ASTM D 445 _ _ Viscosity at -40 C mm2/s ASTM D 2983 _ _ Viscosity Index ASTM D 2270 _ _ Flash Point, C ASTM D 92 _ _ Pour Point, C ASTM D 97 _ _ Specific Gravity ASTM D 1298 _ _ ASTM D 4052 _ _ Grease Penetration mm/10 ASTM D
14、217 _ _ Worked after 60 strokes _ _ Worked after 100,000 strokes _ _ Moisture Content % ASTM D 95 _ _ Soap Content % ASTM D 128 _ _ Water Washout at 80 C ASTM D 1264 _ _ Dropping Point, C ASTM D 2265 _ _ Oxidation Stability ASTM D 942 _ _ Pressure Drop after 50 hours Oil Separation ASTM D 1742 _ _ C
15、opper Strip Corrosion ASTM D 130 _ _ Specific Gravity ASTM D 4052 _ _ Four Ball 0K Load ASTM D 2266 _ _ Corrosion IP 220 (DIN 51802) _ _ Refractive Index ASTM D 1218 _ _ Evaporation, 22 h, 100 C ASTM D 972 _ _ Others (Elementals, etc.) _ _ Signature_ Title_ ENGINEERING MATERIAL SPECIFICATIONWSS-M1C2
16、51-APrinted copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 4 of 5 Supplement B ONGOING PRODUCT VERIFICATION PLAN Supplier_ Date_ Product Name_ NLGI Grade_ Product Code_ Batch No._ Manufacturing Plant Location(s)_ Approved Physical/Chemical/Performance Properties Manufactu
17、ring Sample Size/ Limits Frequency Penetration after ASTM D 217 _ _ 60 strokes _ _ 100,000 strokes _ _ Four Ball 0K load ASTM D 2266 _ _ Timken, 0K load ASTM D 2509 _ _ Wheel Bearing Leakage ASTM D 4290 _ _ Oil Separation % ASTM D 1742 _ _ Dropping Point ASTM D 566 _ _ Oxidation Stability ASTM D 942
18、 _ _ Pressure Drop after 1,000 h Water Washout at 38 C ASTM D 1264 At 38 C _ _ At 80 C _ _ Corrosion IP 220 (DIN 51802) _ _ Low Temperature Properties Low Temperature Torque ASTM D 4693 (IP 186) At -40 C Start _ _ or Run _ _ Flow Pressure at -20 C DIN 51805 _ _ Remarks_ Signature_ Title_ Material En
19、gineering Concurrence_ ENGINEERING MATERIAL SPECIFICATIONWSS-M1C251-APrinted copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 5 of 5 Supplement C Supplier_ Date_ Product Name_ NLGI Grade_ Product Code_ Manufacturing Plant Location(s)_ BASE OIL Manufacturing Limits Nominal V
20、iscosity Range, mm2/s Type Vol. % 100 C 40 C A _ _ _ _ B _ _ _ _ C _ _ _ _ D _ _ _ _ Thickener Filler/Structure Modifier/Solid Lubricant Type/Function Supplier Name Code Description A _ _ _ _ B _ _ _ _ C _ _ _ _ D _ _ _ _ Additives Carrier Additive Type/ Supplier /Type in Final Function Name Code Description % Product % A _ _ _ B _ _ _ C _ _ _ D _ _ _ Signature_ Title_
