1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions Rev. 2 2008 11 05 N-STATUS Replaced by WSS-M8P16-B L. Sinclair, FNA 2007 02 22 Activated L. Neves Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 1 of 3 CARPET, 100% RECYCLED POLYESTER FIBER, DLIOUR, FLAT NEE
2、DLED, WSS-M3H143-A LATEX BACKCOATED NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by this specification is a flat needled, polyester, non woven carpet of good quality and uniform composition. 2. APPLICATION This specification was released originally for material used as rear seat cushi
3、on, side facing hidden side for Ecosport 2007 MY. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements for Production Materials (WSS-M99P1111-A). 3.2 APPEARANCE (FLTM BI 109-01) The color and finis
4、h shall match the approved Design Center master sample as received by the design activity (of the affected product engineering office) or shall be as specified on the engineering drawing. 3.3 COMPOSITION (ASTM D 276) Fiber 100% Recycled Polyester Back coating Latex 3.4 CONSTRUCTION 3.4.1 Fiber Size
5、and Description 6.1 9.0 dtex, solution dyed 3.4.2 Pile Height 3.3 mm 3.4.3 Weight, g/m, range Pile Fiber 322 378 g/m Latex 90 - 110 g/m Total 412 - 488 g/m ENGINEERING MATERIAL SPECIFICATIONWSS-M3H143-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 2 of 3 3.5 FOG
6、GING (SAE J1756, 3 h at 100 C) Fog number, min 60 Formation of excessive amounts of clear film or droplets is cause for rejection. 3.6 PHYSICAL PROPERTIES 3.6.1 Breaking Strength, min (ASTM D 1682, Grab Method) MD 445 N AMD 445 N 3.6.2 Heat Shrinkage, max 2.5% (FLTM BN 105-01, both directions, Excep
7、t instead of water, expose Sample to 7 days at 82 C) 3.6.3 Dimensional Stability, max 1.0% (FLTM BN 105-03, 4 days, both directions) 3.6.4 Trapezoidal Tear, both directions, min 200 N (ASTM D 1117, Integration Method*) *As approved by the responsible Materials Engineering Activity. 3.7 WEAR PROPERTI
8、ES 3.7.1 Abrasion, min (SAE J1530A, H-10 wheels, 500 g load) The material shall exhibit no evidence of excessive penetration to the foundation of the pile fibers in the abraded area. Production material shall be equal or better than exhibited by the carpet proposal approved for production by the Int
9、erior Materials Engineering Section. 3.7.1.1 Original 1200 cycles 3.7.1.2 Aged 488.8 kJ/m 1000 cycles 3.7.2 Resistance to Snagging, min 50 cycles (SAE J1530A, 500 g, H-18 wheels) After testing, the specimen shall not show any signs of surface snagging or pilling of individual fibers or yarns greater
10、 than the sample originally approved by the Materials Engineering Activity. ENGINEERING MATERIAL SPECIFICATIONWSS-M3H143-A Printed copies are uncontrolled Copyright 2008, Ford Global Technologies, LLC Page 3 of 3 3.8 COLOR PROPERTIES 3.8.1 Resistance to Fade, min (SAE J1885 and AATCC Evaluation Proc
11、edure 1) Xenon Arc Exposure 488.8 kJ/m Rating 3 The material shall be rated after exposure using the AATCC Gray Scale for Evaluating Change in Color (10 step). Production materials shall exhibit fade resistance qualities equal or better than the Master Sample approved for production by the Interior
12、Materials Engineering Section. 3.8.2 Fiber Deterioration No excessive deterioration of fibers or yarns after the above xenon arc exposure. The resistance to deterioration of production material shall be equal to or better than that exhibited by the master sample approved by the Interior Materials En
13、gineering Section. Test Method: Firmly apply a piece of 3Ms Scotch Magic Tape 810 to the surface of the exposed carpet. Then rapidly strip the tape and mount it on a sheet of light or dark cardstock which contrasts with the color of the fiber. Repeat the test with a new piece of tape on an unexposed
14、 sample and compare the length and quantity of fibers removed by the tape. Report fiber deterioration if a significantly larger number of fibers (usually of shorter lengths) are removed from the exposed versus unexposed sample 3.8.3 Heat Aging (7 days at 102 C and AATCC Evaluation procedure 1) Ratin
15、g 4 - 5 No individual yarn or combination of yarns shall exhibit fiber degradation or color tone change. Back coatings, if applied, shall exhibit no color change or degradation. 3.8.4 Bleeding and Perspiration, min (FLTM AN 101-01 and AATCC Evaluation Procedure 3) Rating 4 Compared to the AATCC Chromatic Transference Scale (latest edition). 3.8.5 Dry and Wet Crocking (FLTM BN 107-01 and AATCC Evaluation Procedure 3) Rating 4 3.9 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate 100 mm/minute
