1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 1 of 3 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER:
2、TMS-6811 TITLE: Lubricant, Power Steering CURRENT REV No: 0908 DATE: August 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES ISSUE OF: Rev. K-1 - April 2003 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve
3、 hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. Change No
4、tice: Replaced “International Truck and Engine Corporation” with “Navistar, Inc.” per corporate directive; added section 2.1 “Restricted Chemical Substances”; added section 10 “Technical Information”; editorial changes. Reference: File 30-8 Keywords: Lubricant; Power Steering Gear 1.0 APPLICATION Th
5、is specification covers a power steering fluid used in service systems (Fleetrite P/N XX990625, where XX is a 2 place alpha prefix identifying the current supplier). 2.0 SCOPE This specification covers the physical and chemical properties for a power steering fluid originally developed to meet Sagin
6、aw power steering specification requirements. It is suitable for use in other power steering systems, such as Ross and Sheppard. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the CEMS
7、B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 ASTM D 92 ASTM D 445 ASTM D 227
8、0 NAVISTAR Manufacturing Std. MS-D-13 ASTM D 96 ASTM D 482 ASTM D 2272 CFR 29, Part 1910 ASTM D 97 ASTM D 611 ASTM D 2983 NAVISTAR CEMS B-50 ASTM D130 ASTM D 665 ASTM D 3945 ASTM D 892 ASTM D 4951 4.0 REQUIREMENTS 4.1 Physical and Chemical Properties 4.1.1 Viscosity (ASTM D 445) At 100 C (212 F) kin
9、ematic, cSt (mm2/s), 6.8 minimum At 40 C (104 F) kinematic, cSt (mm2/s), 51.5 maximum At -40 C (-40 F) BROOKFIELD (ASTM D 2983), cP, 35,000 maximum NUMBER: TMS-6811 TITLE Lubricant, Power Steering REVISION: 0908 This document is restricted and may not be sent outside Navistar, Inc. or reproduced wit
10、hout permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 2 of 3 4.1.2 Viscosity Index (ASTM D 97) Shall be 160 185 4.1.3 Shear Stability (ASTM D 3945 Procedure A, 20 passes) Kinematic viscosity 100 C (212 F), c
11、St; 5.74 minimum 4.1.4 Pour Point (ASTM D 97) Shall be -42 C (-44 F) minimum 4.1.5 Flash Point (ASTM D 92) Shall be 175 C (347 F) minimum 4.1.6 Foaming (ASTM D 892) When tested at the following temperatures, foaming tendency and foam stability shall be as follows: Temperature Foam Tendency Foam Stab
12、ility 24 C (75 F) 100 ml, max 0 93 C (200 F) 100 ml, max 0 24 C (75 F) after testing at 93 C (200 F) 100 ml, max 0 4.1.7 Water and Sediments (ASTM D 96, Method A, without demulsifier or water) Shall be 0.05% maximum. 4.1.8 Zinc Content (ASTM D 4951) Shall be 40-60 ppm. 4.1.9 Phosphorus Content (ASTM
13、 D 4951) Shall be 200 ppm, minimum 4.1.10 Aniline Point (ASTM D 611) Shall be 90 - 102 C (200 - 216 F) 4.1.11 Ash (ASTM D 482, Procedure A) Shall be 0.02% maximum. 4.1.12 Oxidation Stability (ASTM D 2272) Shall be 200 minutes, minimum. 4.2 Corrosion Test (ASTM D 665, Procedures A and B, 24 hours) Mu
14、st pass both procedures A and B. 4.3 Copper Strip Corrosion (ASTM D 130, 1 hour, 150 C (302 F) Shall be 3A rating, maximum. 4.4 Steering Test Must be approved by Saginaw Power Steering Systems, TRW Commercial Steering Division, R. H. Sheppard Company, Bosch Braking Systems, and LUK Automotive Hydrau
15、lics. 5.0 QUALIFICATION Material submitted for qualification shall be accompanied by detailed test reports and certification that material supplied meets all requirements. NUMBER: TMS-6811 TITLE Lubricant, Power Steering REVISION: 0908 This document is restricted and may not be sent outside Navistar
16、, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. AUGUST 2009 Page 3 of 3 6.0 SOURCE APPROVAL AND QUALITY CONTROL 6.1 Supplier Requirements All suppliers to Navistar are required to be registered
17、to ISO 9001 Quality System Requirements. Navistar will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and mus
18、t furnish copies of registration certificates to their Navistar Corporate Buyer upon request. 6.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples, which were approved by the purchaser. No changes in formulati
19、on or processing practices are permitted without approval. In the event that changes occur in material properties, processing practices, or labeling, the supplier shall notify Materials Engineering at TDTC and Navistar Purchasing and Supplier Development of the proposed change(s). Test data indicati
20、ng conformance to all requirements of this specification, test samples, and new/amended/updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Section 1910, shall be submitted with the request for change. 6.3 Process Control The supplier shall either perform and report result
21、s of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or
22、the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIPPING AND IDENTIFICATION Shipping and identification shall be in accordance with Navistar Manufacturing Standard MS-D-13. When packaged for resale, containers, packag
23、ing and identification shall be in accordance with requirements set forth by the Parts Marketing Division of the Parts Operation at Cantera in Warrenville, Illinois. 8.0 DESIGNATION ON DRAWINGS Power Steering Lubricant per TMS-6811 9.0 APPROVED SOURCE Shell Power Steering Fluid 51204 (Shell Code 206
24、31) 10.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/
