AWWA C206-2017 Field Welding of Steel Water Pipe.pdf

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1、AWWA Standard SM Field Welding of Steel Water Pipe Effective date: April 1, 2017. First edition approved by AWWA Board of Directors Jan. 10, 1946. This edition approved Jan. 14, 2017. Approved by American National Standards Institute Nov. 1, 2016. ANSI/AWWA C206-17 (Revision of ANSI/AWWA C206-11) Co

2、pyright 2017 American Water Works Association. All Rights Reserved. ii AWWA Standard This document is an American Water Works Association (AWWA) standard. It is not a specification. AWWA standards describe minimum requirements and do not contain all of the engineering and administrative information

3、normally contained in specifications. The AWWA standards usually contain options that must be evaluated by the user of the standard. Until each optional feature is specified by the user, the product or service is not fully defined. AWWA pub- lication of a standard does not constitute endorsement of

4、any product or product type, nor does AWWA test, certify, or approve any product. The use of AWWA standards is entirely voluntary. This standard does not supersede or take precedence over or displace any applicable law, regulation, or code of any governmental authority. AWWA standards are intended t

5、o represent a consensus of the water industry that the product described will provide satisfactory ser- vice. When AWWA revises or withdraws this standard, an official notice of action will be placed on the first page of the Official Notice section of Journal American Water Works Association. The ac

6、tion becomes effective on the first day of the month following the month of Journal American Water Works Association publication of the official notice. American National Standard An American National Standard implies a consensus of those substantially concerned with its scope and provisions. An Ame

7、rican National Standard is intended as a guide to aid the manufacturer, the consumer, and the general public. The existence of an American National Standard does not in any respect preclude anyone, whether that person has approved the standard or not, from manufacturing, marketing, purchasing, or us

8、ing products, processes, or proce - dures not conforming to the standard. American National Standards are subject to periodic review, and users are cau- tioned to obtain the latest editions. Producers of goods made in conformity with an American National Standard are encouraged to state on their own

9、 responsibility in advertising and promotional materials or on tags or labels that the goods are produced in conformity with particular American National Standards. Caution n oti Ce : The American National Standards Institute (ANSI) approval date on the front cover of this standard indicates complet

10、ion of the ANSI approval process. This American National Standard may be revised or withdrawn at any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five years from the date of publication. Purchasers of American National Standards may

11、receive current information on all standards by calling or writing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036; 212.642.4900; or emailing infoansi.org. hours of work by your fellow water professionals. Revenue from the sales of this AWWA material

12、supports ongoing product development. Unauthorized distribution, either electronic or photocopied, is illegal and hinders AWWAs mission to support the water community. This AWWA content is the product of thousands of ISBN-13, print: 978-1-62576-211-5 eISBN-13, electronic: 978-1-61300-410-4 DOI: http

13、:/dx.doi.org/10.12999/AWWA.C206.17 All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of brief excerpts or quotations for r

14、eview purposes, without the written permission of the publisher. Copyright 2017 by American Water Works Association Printed in USA Copyright 2017 American Water Works Association. All Rights Reserved. iii Committee Personnel The task group for updating ANSI/AWWA C206 had the following personnel: Nas

15、h Williams, Chair S.A. Arnaout, Forterra, Dallas, Texas (AWWA) H. Bardakjian, Manufacturers Consultant, Glendale, Calif. (AWWA) J. Buratto, Lifelast Inc., Austin, Texas (AWWA) R.J. Card, Consultant, Sugarhill, Ga. (AWWA) D. Dechant, Manufacturers Consultant, Aurora, Colo. (AWWA) J. Forni, Jifco Inc.

16、, Livermore, Calif. (AWWA) B. Hansen, National Welding Corporation, Midvale, Utah (AWWA) B.D. Keil, Northwest Pipe Company, Draper, Utah (AWWA) J. Luka, American SpiralWeld Pipe Company, Columbia, S.C. (AWWA) R. Mielke, Northwest Pipe Company, Raleigh, N.C. (AWWA) J. Olmos, Ameron International, Ran

17、cho Cucamonga, Calif. (AWWA) G. Ruchti, Consultant, Punta Gorda, Fla. (AWWA) R.N. Satyarthi, Baker Coupling Company, Los Angeles, Calif. (AWWA) C. Shelley, Victaulic Company, Atlanta, Ga. (AWWA) B. Simpson, American SpiralWeld Pipe Company, Columbia, S.C. (AWWA) M.A. Vanderbosch, CAB Inc., Oakwood,

18、Ga. (AWWA) N. Williams, National Welding Corporation, Midvale, Utah (AWWA) The AWWA Standards Committee on Steel Pipe, which reviewed and approved this standard, had the following personnel at the time of approval: John H. Bambei Jr., Chair Dennis Dechant, Vice-Chair John L. Luka, Secretary General

19、Interest Members W.R. Brunzell, Brunzell Associates Ltd., Skokie, Ill. (AWWA) R.J. Card, Lockwood, Andrews & Newnam, Houston, Texas (AWWA) R.L. Coffey, HDR Engineering Inc., Omaha, Neb. (AWWA) S.N. Foellmi, Black & Veatch Corporation, Irvine, Calif. (AWWA) R.L. Gibson, Freese and Nichols Inc., Fort

20、Worth, Texas (AWWA) Copyright 2017 American Water Works Association. All Rights Reserved. iv M.D. Gossett,* HDR, Denver, Colo. (AWWA) M.B. Horsley,* Horsley Engineering LLC, Overland Park, Kan. (AWWA) R.A. Kufaas, Norske Corrosion & Inspection Services Ltd., Surrey, B.C., Canada (AWWA) J.L. Mattson,

21、 Corrosion Control Technologies, Sandy, Utah (AWWA) A. Murdock, CH2M HILL, Salt Lake City, Utah (AWWA) R. Ortega,* Consultant, Houston, Texas (AWWA) E.S. Ralph, Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA) A.E. Romer, AECOM, Orange, Calif. (AWWA) J.R. Snow, MWH Americas, Denver, Colo. (AWW

22、A) W.R. Whidden, Woolpert, Winter Park, Fla. (AWWA) Producer Members D.W. Angell, Standards Council Liaison, American Flow Control, Birmingham, Ala. (AWWA) S.A. Arnaout, Forterra, Grand Prairie, Texas (AWWA) H.H. Bardakjian, Consultant, Glendale, Calif. (AWWA) D. Dechant, Dechant Infrastructure Serv

23、ice, Aurora, Colo. (AWWA) V. DeGrande,* Ameron Water Transmission Group, Rancho Cucamonga, Calif. (AWWA) W.B. Geyer, Steel Plate Fabricators Association, Lake Zurich, Ill. (SFPA) B.D. Keil, Northwest Pipe Company, Draper, Utah (AWWA) J.L. Luka, American SpiralWeld Pipe Company, Columbia, S.C. (AWWA)

24、 R. Mielke,* Northwest Pipe Company, Raleigh, N.C. (AWWA) J. Olmos, Ameron Water Transmission Group, Rancho Cucamonga, Calif. (AWWA) G.F. Ruchti,* Consultant, Punta Gorda, Fla. (AWWA) B.P. Simpson,* American Cast Iron Pipe Company, Birmingham, Ala. (AWWA) C.C. Sundberg, Victaulic, Issaquah, Wash. (A

25、WWA) D. Walker, Avid Protective Products LTD/Tnemec Company, Oakville, Ont., Canada (AWWA) J.A. Wise, Canus International Sales Inc., Surrey, B.C., Canada (AWWA) User Members G.A. Andersen, New York City Bureau of Water Supply, Little Neck, N.Y. (AWWA) J.H. Bambei Jr., Bambei Engineering Services, A

26、rvada, Colo. (AWWA) * Alternate Liaison, nonvoting Copyright 2017 American Water Works Association. All Rights Reserved. v B. Cheng, Metro Vancouver, Burnaby, B.C., Canada (AWWA) M.E. Conner, San Diego County Water Authority, San Diego, Calif. (AWWA) R.V. Frisz, US Bureau of Reclamation, Denver, Col

27、o. (BUREC) S. Hattan, Tarrant Regional Water District, Fort Worth, Texas (AWWA) P.K. Karna, Tacoma Water, Tacoma, Wash. (AWWA) T.J. Jordan,* Metropolitan Water District of Southern California, La Verne, Calif. (AWWA) M. McReynolds, Metropolitan Water District of Southern California, Oak Park, Calif.

28、 (AWWA) M. Turney,* Denver Water, Denver, Colo. (AWWA) N.A. Wigner, Los Angeles Department of Water and Power, Los Angeles, Calif. (AWWA) * Alternate Copyright 2017 American Water Works Association. All Rights Reserved. This page intentionally blank. Copyright 2017 American Water Works Association.

29、All Rights Reserved. vii Contents All AWWA standards follow the general format indicated subsequently. Some variations from this format may be found in a particular standard. SEC. PAGE SEC. PAGE Foreword I Introduction . ix I.A Background ix I.B History . ix I.C Acceptance x II Special Issues xi III

30、 Use of This Standard xi III.A Purchaser Options and Alternatives xi III.B Modification to Standard xii IV Major Revisions . xii Standard 1 General 1.1 Scope 1 1.2 Purpose . 2 1.3 Application 2 2 References 2 3 Definitions . 3 4 Requirements 4.1 Materials . 4 4.2 General Requirements . 4 4.3 Joint T

31、ypes 5 4.4 Qualification of Welding Procedures, Welders, and Welding Operators 7 4.5 Welding Electrodes . 8 4.6 Welding Procedure Details 8 4.7 Repair of Welds . 11 5 Verification 5.1 Inspection . 11 5.2 Testing 12 5.3 Rejection . 13 6 Delivery 6.1 Marking 14 6.2 Packaging and Shipping 14 6.3 Affida

32、vit of Compliance 15 Figures 1 Fillet-Weld Size 9 2 Look-Box for Vacuum Testing of Circumferential Weld Seams 14 Copyright 2017 American Water Works Association. All Rights Reserved. This page intentionally blank. Copyright 2017 American Water Works Association. All Rights Reserved. ix Foreword This

33、 foreword is for information only and is not a part of ANSI*/AWWA C206. I. Introduction. I.A. Background. The provisions of this standard describe the requirements for welding steel water pipe joints in water transmission and distribution lines. The purchaser for each project is responsible for dete

34、rmining if any unusual circumstances related to the project require additional provisions that are not included in the standard. The design of field-welded joints is not discussed in this standard. Useful informa - tion on this subject may be found in AWWA Manual M11, Steel PipeA Guide for Design an

35、d Installation, and in Useful Information on the Design of Plate Structures (American Iron and Steel Institute ). After the welded field joint has been completed, if the pipe has been coated or lined, the joint shall be coated and lined with a coating system compatible with that on the body of the p

36、ipe, in accordance with the requirements for field repairs stated in the appropriate AWWA coating or lining standard. For lap-welded pipe with an inside diameter equal to or exceeding 48 in. (1,200 mm) and where the purchaser deems single welding to be acceptable, inside welding is recom- mended. Sa

37、fety precautions shall be utilized in all pipe sizes, although when pipe with inside diameters less than 48 in. (1,200 mm) down to 27 in. (675 mm) is welded from the inside, additional safety precautions shall be observed. Interior welding on pipe diameters less than 27 in. (675 mm) is not recommend

38、ed. Pipe requiring inside welds with limited access should be supplied with 3-in. (75-mm) diameter weld lead pass holes at approximately 400-ft (122-m) centers to allow passage of welding leads to the joint location. Shorter distances between pass holes may be required, depending on actual project c

39、onditions. Pass holes in the pipe will permit shorter welding leads and thus avoid erratic voltage drops caused by excessively long welding leads. The pass hole is fabricated using a weldable-grade inside-threaded pipe half-coupling-welded to a hole cut through the pipe wall. After using the pass ho

40、le, a weldable-grade plug shall be threaded into the opening and seal-welded to secure. * American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036. AWWA Manual M11. Steel PipeA Guide for Design and Installation. Denver, CO: AWWA . Useful Information on the Design

41、of Plate Structures, Steel Plate Engineering Data, Vol. 2, American Iron and Steel Institute, 1101 17th Street, NW, Suite 1300, Washington, DC 20036. Copyright 2017 American Water Works Association. All Rights Reserved. x I.B. History. This standard was first approved as tentative by AWWA in January

42、 1946 and by the American Welding Society (AWS) in October 1945. It was advanced to standard status by AWWA in 1950 and by AWS in 1951. The joint AWWA- AWS activity continued through revisions in 1957 (AWWA C206-57, AWS D7.0-57) and 1962 (AWWA C206-62, AWS D7.0-62a). The joint committee was dissolve

43、d in 1971, and the standard was assigned to the AWWA Standards Committee on Steel Pipe. Subsequent editions of the standard were published in 1975, 1982, 1988, 1991, 1997, 2003, and 2011. This edition was approved by the AWWA Board of Directors on Jan. 14, 2017. I.C. Acceptance. In May 1985, the US

44、Environmental Protection Agency (USEPA) entered into a cooperative agreement with a consortium led by NSF International (NSF*) to develop voluntary third-party consensus standards and a certification program for direct and indirect drinking water additives. Other members of the original consortium i

45、ncluded the Water Research Foundation (formerly AwwaRF ) and the Conference of State Health and Environmental Managers (COSHEM). The American Water Works Association (AWWA) and the Association of State Drinking Water Administrators (ASDWA) joined later. In the United States, authority to regulate pr

46、oducts for use in, or in contact with, drinking water rests with individual states. Local agencies may choose to impose requirements more stringent than those required by the state. To evaluate the health effects of products and drinking water additives from such products, state and local agencies m

47、ay use various references, including 1. Specific policies of the state or local agency. 2. Two standards developed under the direction of NSF: NSF/ANSI 60, Drinking Water Treatment ChemicalsHealth Effects, and NSF/ANSI 61, Drinking Water System ComponentsHealth Effects. 3. Other references, includin

48、g AWWA standards, Food Chemicals Codex, Water Chemicals Codex, and other standards considered appropriate by the state or local agency. Various certification organizations may be involved in certifying products in accor- dance with NSF/ANSI 61. Individual states or local agencies have authority to a

49、ccept * NSF International, 789 North Dixboro Road, Ann Arbor, MI 48105. Water Research Foundation, 6666 West Quincy Avenue, Denver, CO 80235. Persons outside the United States should contact the appropriate authority having jurisdiction. Both publications available from National Academy of Sciences, 500 Fifth Street, NW, Washington, DC 20418. Copyright 2017 American Water Works Association. All Rights Reserved. xi or accredit certification organizations within their jurisdictions. Accreditation of certi- fication organizations may vary

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