EN 50066-1992 en Mini-Couplers for the Interconnection of Electrical Mains Supplied Equipment in Road Vehicles《道路车辆交流供电设备连接用小型耦合器》.pdf

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1、CENELEC INFORMATION SHEET Issue 1, Rev. 1992-09-04 kur de Stssart. 35 - B 1050 6ruxriies T.I (+ 32 2) 5i9.68.71 - Fax: (+ 32 2) 519.69.19 Trlrtirx 206 2210097 - CENCEL - Tx 172210097 EN 50066 September 1992 I I Mini-couplers for the interconnection of electrical mains supplied equipment in road vehi

2、cles Mini-connecteurs dinterconnexion de Steckvorrichtungen fr das lquipement lectrique raccorde au Verbinden der elektrischen reseau dans les automobiles, Einrichtungen mit autocars, caravanes et vehicules Netzanschlu in Kraftwagen, a na logue s Omnibussen und dergleichen Related to Directive: This

3、 European Standard consists of the following: - Title Page - Tent prepared by CENELEC 6TTF 52-3 date of ratification : 1992-03-24 date of announcement : 1992-09-01 date of latest publication : 1993-03-01 date of withdrawal : 1995-03-01 LIST OF NATIONAL STANDARDS IS GIVEN OVERLEAF HARMONIZE0 NATIONAL

4、 STANDAROS W 3404583 0043830 T44 W EN 50066:1992 AT : SP (OVE-IC . (1988) BE : CH : DE : OK : ES : FI : FR : GO : GR : I : IS : IT : LU : NL : NEN-EN 50 066(1991) NO : PT : SE : NOS No standard SP Standard in preparation NR Standard under revision 3404583 0043831 980 L Y EUROPEAN STANDARD NORME EURO

5、PENNE EUROPISCHE NORM EN 50066 September 1992 UDC 621.316.541:629.11 Descriptors: Motor vehides, eledric power distribution network, appiiance interconnection, electric connectors, mlnicouplers, deflnion, specification, marking, consbudon, tests, dimension English version Mini-couplers for the inter

6、connection of electrical mains supplied equipment in road vehicles Mini-connecteurs d?interconnexion de l?quipement lectrique raccord au rseau dans les automobiles, autocars, caravanes et vehicules analogues Steckvorrichtungen fr das Verbinden der elektrischen Einrichtungen mit Netzanschlu in Kraftw

7、agen, Omnibussen und dergleichen This European Standard was approved by CENELEC on 24 March 1992. CENELEC members are bound to comply with the CEWCENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up

8、-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

9、 under the responsibility of a CENELEC member into its own language and notified to aie Central Secretariat has the same status as the officiai versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Ita

10、ly, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Swiizerland and United Kingdom. CENELEC European Committee for Ekctrotechniml Standaidizatiun Comit Europen de Normalisation Electrotechnique Europisches Komitee fr Elektrotechnische Normung Central Secretariat: rue de Stassart 35, B - 10

11、50 Brussels Q 1992 Copyright reserved to CENELEC members Ref. No. EN 50066:1992 E Page 2 EN 50066:1992 Foreword This standard was prepared by BTTF 52-3, Miniature connecting devices in cars. The draft standard was submitted to the CENELEC Unique Acceptance Procedure in June 1991 and was ratified by

12、CENELEC as EN 50066 on 24 March 1992. The following dates are applicable: - latest date of publication of - date of withdrawal of an identical national standard conflicting national standards (dop) 1993-03-01 (dow) 1995-03-01 For products which have complied with the relevant national standard befor

13、e 1995-03-01, as shown by the manufacturer or by a certification body, this previous standard may continue to apply for production until 2000-03-01. NOTE: In this document, the following print types are used: - requirements proper: in roman type; - test specifications: in italic type; - explanatory

14、matter: in smaller roman type. = 3404583 0043833 753 Page 3 EN 50066:1992 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Mini-couplers for the interconnection of electrical mains supplied equipment in road vehicles CONTENTS Other publications quoted in this standard 4 Scope 5 Definitions .

15、 5 General requirement . 6 General notes on tests . 6 Marking . 7 Preconditioning . 7 Dimensions . 7 Protection against electric shock . 8 Provision for earthing 8 Terminals and terminations 9 Construction 9 Protection against ingress of solid foreign bodies and harmful ingress of water and humidity

16、 10 Insulation resistance and electric strength 11 Temperature rise . 12 Flexible cables 12 Mechanical strength 13 Resistance to heat 13 Screws, rivets, current-carrying parts . 14 Creepage distances, clearances and distances through insulation 15 Resistance of insulating material to abnormal heat a

17、nd to tracking 15 Resistance to corrosion . 16 Resistance to chemicals . 17 Annex A (normative) 18 Annex B (normative) Number of test specimens and test sequences . 19 Annex C (informative) Example of a mains supplied electrical installation in a road vehicle 20 Standard Sheets 21 Figures . 23 Testi

18、ng of flexible conduits . 3404583 0043834 b9T M Page 4 EN 50066:1992 Other publications quoted in this standard This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the pu

19、blications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 60309

20、EN 60529 HD 21.5 S2 HD 22.4 S2 HD 214 52 HD 444.2.1 S1 HD 495 S I EC 61 4-2-2 IEC 61 4-2-5 IEC 884-1 IS0 11 o1 IS0 1456 IS0 181 7 IS0 2081 IS0 2093 IS0 4046 Plugs, socket-outlets and couplers for industrial purposes (IEC 309, modified) Classification of degrees of protection provided by enclosures (

21、IEC 529) PVC-insulated cables of rated voltages up to and including 45050 V Part 5: Flexible cables (cords) (IEC 227-5, modified) Rubber insulated cables of rated voltages up to and including 450/750 V Part 4: Flexible cables (cords) (IEC 245-4, modified) Method for determining the comparative and t

22、he proof tracking indices of solid insulating materials under moist conditions (IEC 112) Fire hazard testing - Part 2: Test methods, Glow-wire test and guidance Spring-operated impact test apparatus and its calibration (IEC 817) Specification for conduits for electrical installations Part 2: Particu

23、lar specifications for rigid plain conduits of insulating materiais Specification for conduits for electrical installations Part 2: Particular specifications for flexible conduits (under preparation) Plugs and socket-outlets for household and similar purposes Standard Technical drawings - Geometrica

24、l tolerancing - Tolerancing of form, orientation, location and run-out - Generalities, definitions, symbols, indication on drawings Metallic coatings - Electroplated coatings of nickel plus chromium Rubber, vulcanized - Determination of the effect of liquids Metallic coatings - Electroplated coating

25、s of zinc on iron or steel Metallic coatings - Electroplated coatings of tin Paper, board, pulp and related terms - Vocabulary (IEC 695-2-1 ) H 3404583 0043835 526 Page 5 EN 50066:1992 1 Scope This standard specifies general safety requirements for mini-couplers with a rated current of 16 A and a ra

26、ted voltage of 250 V a.c. single phase, applied for the interconnection of mains supplied equipment in road vehicles, e.g to supply electrical heaters, battery chargers and cab heaters. This standard may also be used for mini-couplers for other similar applications. The standard does not apply to de

27、vices used in flexible supply cables for the connection of household electrical appliances and the like to their supply. The introduction of requirements for minicouplers for 440 V three phase is under consideration. It should be borne in mind that aspects of product liability will have to be consid

28、ered in conjunction with the use of rnini-couplers. 2 Definitions The following definitions apply for the purpose of this European Standard. 2.1 mini-coupler A device for the connection and disconnection of flexible cables in the electrical mains supplied installation in road vehicles. It can consis

29、t of the following four parts: - a connector, a part of a mini-coupler with contact tubes, which is integral with a flexible conduit and a three core flexible cable. a part of a mini-coupler with contact tubes, which is integral with a piece of electrical equipment. a part of a mini-coupler with con

30、tact pins, which is integral with a flexible conduit and a three core flexible cable. a part of a mini-coupler with contact pins, which is integral with a piece of electrical equipment. - an outlet, - a plug, - an inlet, 2.2 rated voltage The voltage value assigned to the mini-coupler by the manufac

31、turer. 2.3 rated current The current value assigned to the mini-coupler by the manufacturer. 2.4 clearance The shortest distance in air between two conductive parts. For the purpose of determining a clearance to accessible parts, the accessible surface of an insulating enclosure shall be considered

32、conductive as if it were covered by a metal foil wherever it can be touched by hand or the standard test finger according to EN 60529, figure 1. 2.5 creepage distance The shortest distance along the surface of an insulating material between two conductive parts. For the purpose of determining a cree

33、page distance to accessible parts, the accessible surface of an insulating enclosure shall be considered conductive as if it were covered by a metal foil wherever it can be touched by a hand or the standard test finger according to EN 60529, figure 1. 3404583 004383b 462 Page 6 EN 50066:1992 2.6 2.7

34、 2.8 3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 ambient temperature The temperature of the air surrounding the mini-coupler. temperature rise The difference between the temperature of the relevant part of the mini-coupler, measured at the load specified by the test specification, and the temperature of the air

35、 in the room in which the device is installed or used. non-rewirable connector; non-rewirable plug An accessory so constructed that it forms a complete unit with the flexible conduit and the flexible cable after connection and assembly by the manufacturer of the accessory (see 11 S). General require

36、ment Mini-couplers shall be so designed and constructed that when used as intended their performance is reliable and without danger to persons or surroundings. In general, compliance is checked by carrying out all the relevant tests specified. General notes on tests Tests according to this standard

37、are type tests. Unless otherwise specified, the specimens are tested as delivered and under intended conditions of use, at an ambient temperature of (23 f 5) C. For the testing, the specimens intended for connection by flexible cable shall be equipped with a flexible cable, at least 0,5 m long and e

38、nclosed in a flexible conduit. The tests are carried out as specified in annex B. Unless otherwise specified, mini-couplers with contact tubes and those with pins are tested separately. When, for a particular test, a mating mini-coupler is necessary, this minicoupler shall be in accordance with the

39、relevant standard sheet. For the purpose of testing to this standard no gauges are considered to be necessary. The neutral circuit, if any, is treated as a pole. For the tests carried out on one specimen, a mini-coupler is deemed to not comply with the requirements of this standard if there is a fai

40、lure in one or more of the tests. For the tests carried out on three specimens a mini-coupler is deemed not to comply with the requirements of this standard, if there are more failures than that of one specimen in one of the tests. If one specimen fails in a test, that test and those preceding, whic

41、h may have influenced the result of that test, are repeated on another set of specimens, all of which shall then comply with the repeated tests. In general, it will only be necessary to repeat the test which caused the failure. The applicant may submit, together with the number o specimens Specified

42、 in annex 8, the additional set of specimens which may be needed should one specimen fail. W 3404583 0043837 3T9 m Page 7 EN 50066 992 The testing laboratory will then, without further request, test the additional specimens and will only reject if a further failure occurs. If the additional set of s

43、pecimens is not submitted at the same time, a failure of one specimen will entail a rejection. 4.8 Mini-couplers integrated in or incorporated in an appliance or equipment are tested under the conditions of use of the equipment, the number of specimens then being the same as the number of specimens

44、of equipment required according to the relevant standard for the equipment. 5 Marking 5.1 Mini-couplers shall be marked with: - 16A, 250V - either the name, trade mark or identification mark of the manufacturer or of the responsible - type reference, which may be a catalogue number: - symbol for deg

45、ree of protection by enclosure. The marking of the rated current and the rated voltage may be as follows: vendor; 16/250- or - 16 250 Mini-couplers need not be separately marked if they are integrated or incorporated in a piece of electrical equipment, as then the marking requirements of the relevan

46、t standard for the equipment apply * 5.2 Marking shall be durable and easily legible. Compliance is checked by inspection and by rubbing the marking by hand for 75 s with a piece of cloth soaked with test-fuel as specified in IS0 781 7, liquid C. After the test, the marking shall still be legible. 5

47、.3 Devices incorporating mini-couplers shall be accompanied by an instruction for installation specifying how to mount the device and its cable, if any, within the vehicle with regard to protection against e.g. the risks for thermal, chemical and mechanical damages, or liquid influences. Compliance

48、is checked by inspection and verification of the contents of the instruction sheets. 6 7 Preconditioning Before mini-couplers are tested as specified in this standard, they are subjected to the following preconditioning. The specimens are suspended freely in a heating cabinet, ventilated by natural

49、circulation, in an atmosphere having the composition and pressure of the ambient air. The specimens are kept in the cabinet for (1 68 f 7) h at a temperature of (1 O0 f 2) “C and are then allo wed to cool down to (23 f 5) “C. Dimensions Mini-couplers shall comply with Standard Sheets 1 or 2 as relevant. Compliance is checked by measurement. E 3404583 0043838 235 Page 8 EN 50066:1992 8 Protection against electric shock 8.1 Mini-couplers shall be so designed that, when they are wirec and mounted as intended, live parts are not accessible. Compliance is check

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