1、 ENGINEERING MATERIAL SPECIFICATION Material Name Specification Number Date Action Revisions 2008 11 17 N-STATUS No Replacement L. Schmalz, FNA / M. Montgomery, FOE 2003 02 26 Revised Para 3.0 inserted ; Para 3.1, 3.2, 3.3, 3.20, 3.21, 4 deleted 1994 05 31 C10348592 Released N.J. Komatsu Printed cop
2、ies are uncontrolled Page 1 of 6 Copyright 2008, Ford Global Technologies, Inc. FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, UNLAMINATED WSD-M1H656-A FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, 3 mm WSD-M1H656-B1 FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H656-B2 FABRIC, TRANSFER PATTERN, WOVEN
3、 JACQUARD, 3 mm WSD-M1H656-C1 FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H656-C2 FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, 6 mm WSD-M1H656-D2 FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, 2 mm PU WSD-M1H656-F1 FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, 6 mm PU WSD-M1H656-F2 FABRIC, TRANSFER PAT
4、TERN, WOVEN JACQUARD, HFW WSD-M1H656-G FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, HFW WSD-M1H656-H FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, HFW WSD-M1H656-J FABRIC, TRANSFER PATTERN, WOVEN JACQUARD, HFW WSD-M1H656-K NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by these specifications
5、is a woven jacquard polyester face fabric which can be flame laminated to polyester and polyether Urethane foam and backed with either a knitted fabric or polyurethane film. 2. APPLICATION WSD-M1H656-A is used for molded headrests and also adhesive coated for use on inner door panels. WSD-M1H656-B1,
6、 B2, C1, C2, F1 & F2, are for seat wearing surfaces. WSD-M1H656-D2 is used for adhesively bonded door and quarter trim panel applications WSD-M1H656-G, H, J & K are used for inner door, quarter trim panels and/or as specified on Engineering Drawings. TRANSFER PATTERN WSD-M1H656-A Unlaminated WSD-M1H
7、656-B1 3.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H656-B2 6.0 mm, flame laminated to polyether foam and knitted fabric WSD-M1H656-C1 3.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) ENGINEERING MATERIAL SPECIFICATION WSD-M1H656-A/B1/B2/C1/C2 D2/F1/F
8、2/G/H/J/K Page 2 of 6 Copyright 2008, Ford Global Technologies, Inc. WSD-M1H656-C2 6.0 mm, flame laminated to polyester foam and knitted fabric (EAO use only) WSD-M1H656-D2 6.0 mm, flame laminated to polyether foam WSD-M1H656-F1 3.0 mm, flame laminated to polyester foam and polyurethane film (EAO us
9、e only) WSD-M1H656-F2 6.0 mm, flame laminated to polyester foam and polyurethane film (EAO use only) WSD-M1H656-G HF-weldable vinyl film, adhesive bonded, or an engineering approved alternative WSD-M1H656-H HF-weldable acrylic backcoating applied by the doctor-knife spreading technique, or an engine
10、ering approved alternative WSD-M1H656-J HF-weldable vinyl backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative WSD-M1H656-K HF-weldable PU backcoating applied by the doctor-knife spreading technique, or an engineering approved alternative 3. REQUIREMENT
11、S In addition to the requirements listed herein, the fabric shall meet all requirements of WSB-M8P1-I. 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 FABRIC CON
12、STRUCTION 3.4.1 Fabric Count, +/- 5 % tolerance (ASTM D375) Warp 380 ends/10 cm Weft 270 picks/10 cm 3.4.2 Fabric Weight, range 350 - 390 g/m2(FLTM BN 106-01) ENGINEERING MATERIAL SPECIFICATION WSD-M1H656-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 3 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.5 C
13、OMPOSITION (ASTM D 629) Fabric 100 % Polyester 3.6 YARN CONSTRUCTION (ASTM D 1244) Warp 540 dtex f132 (polyester, semi-dul, air texturised, round section) Weft 540 dtex f132 (polyester, semi-dul, air texturised, round section) 3.7 METHOD OF DYEING Yarn dyed and spun dyed or as approved by Materials
14、Engineering 3.8 FINISHED OPERATIONS As approved by Materials Engineering 3.9 REQUIREMENTS FOR POLYESTER FOAM As specified in WSD-M2D243-A4 3.10 REQUIREMENTS FOR POLYETHER FOAM As specified in WSD-M2D243-A2 3.11 REQUIREMENTS FOR THE BACKING FABRIC (C1, C2) As pecifed inWSD-M9H136-A 3.12 REQUIREMENTS
15、FOR THE BACKING As specified in FABIC (B1, B2) WSD-M9H111-B 3.13 REQUIREMENTS FOR THE As pecifed inPOLYURETHANE BACKING FILM WSK-M99H134-B1 ENGINEERING MATERIAL SPECIFICATION WSD-M1H656-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 4 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.14 REQUIREMENTS FOR TH
16、E FLAME LAMINATED MATERIAL 3.14.1 Thickness, range (ASTM D 1777, circular presser foot area 645 mm2, 2.8 g Force, 43 Pa pressure) WSD-M1H656-B1 3.0 +/- 1.0 mm WSD-M1H656-B2 6.0 +/- 1.0 mmWSD-M1H656-C1 3.0 +/- 1.0 mm WSD-M1H656-C2 6.0 +/- 1.0 mmWSD-M1H656-D2 6.0 +/- 1.0 mm WSD-M1H656-F1 3.0 +/- 1.0 m
17、mWSD-M1H656-F2 6.0 +/- 1.0 mm 3.14.2 Compressed Thickness (1 kg Force, circular presser foot area 645 mm2, 5 s dwell) WSD-M1H656-D2 2.45 +/- 0.6 mm WSD-M1H656-F1 1.65 +/- 0.3 mm WSD-M1H656-F2 2.45 +/- 0.6 mm 3.14.3 Weight, range WSD-M1H656-B1 490 +/- 40 g/m2WSD-M1H656-B2 580 +/- 40 g/m2WSD-M1H656-C1
18、 490 +/- 40 g/m2WSD-M1H656-C2 580 +/- 40 g/m2WSD-M1H656-D2 490 +/- 40 g/m2WSD-M1H656-F1 490 +/- 40 g/m2WSD-M1H656-F2 580 +/- 40 g/m23.14.4 Stretch and Set, %, range (SAE J855) Stretch (WSD-M1H656-B1, B2, C1, C2,F1, F2) Warp 1 -10 %eftSet (WSD-M1H656-B1, B2, C1, C2, F1, F2) Warp 0 -5 eftENGINEERING M
19、ATERIAL SPECIFICATION WSD-M1H656-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 5 of 6 Copyright 2008, Ford Global Technologies, Inc. 3.14.5 Modulus, max (WSD-M1H656-D2) Strain, 6 % 350 N 3.15 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H656-G) 3.15.1 Weight, min (FLTM BN 106-01) PVC film 100 g/m2Face fabr
20、ic weight as specified in para 3.4.2 Or an engineering approved alternative. 3.16 REQUIREMENTS FOR BACKCOATED MATERIAL (WSD-M1H656-H) 3.16.1 Weight, min (FLTM BN 106-01) Acrylic Backcoating 35 g/m2Face fabric as specified in para 3.4.2 Or an engineering approved alternative. 3.17 REQUIREMENTS FOR TH
21、E BACKCOATED MATERIAL (ESD-M1H656-J) 3.17.1 Weight, min (FLTM BN 106-01) PVC Backcoating 40 g/m2Face fabric as specified in para 3.4.2 Or an engineering approved alternative. ENGINEERING MATERIAL SPECIFICATION WSD-M1H656-A/B1/B2/C1/C2 D2/F1/F2/G/H/J/K Page 6 of 6 Copyright 2008, Ford Global Technolo
22、gies, Inc. 3.18 REQUIREMENTS FOR THE BACKCOATED MATERIAL (WSD-M1H656-K) 3.18.1 Weight, min (FLTM BN 106-01) PU Backcoating 40 g/m2Face fabric as specified in para 3.4.2 Or an engineering approved alternative. 3.19 FLAMMABILITY (ISO 3795/SAE J369) Burn Rate, max 100 mm/minute Note: Not required on fa
23、ce fabric when used as a fully bonded composite. 5. GENERAL INFORMATION The information given below is provided for clarification and assistance in meeting the requirements of these specifications. 5.1 Purchase departments will ensure that both materials defined in these specifications and shipped to any one assembly plant will be produced by one supplier only.
