1、AMSC N/A FSC 5945 MIL-PRF-6106/39F 19 April 2012 SUPERSEDING MIL-PRF-6106/39E 22 November 2010 PERFORMANCE SPECIFICATION SHEET RELAY, ELECTROMAGNETIC, TYPE I, MAGNETIC LATCH, PERMANENT MAGNET DRIVE, LOW LEVEL TO 5 AMPERES, 4PDT, HERMETICALLY SEALED This specification is approved for use by all Depar
2、tments and Agencies of the Department of Defense. The requirements for acquiring the relay described herein shall consist of this specification sheet and MIL-PRF-6106. FIGURE 1. Dimensions and configurations. INCH-POUNDProvided by IHSNot for ResaleNo reproduction or networking permitted without lice
3、nse from IHS-,-,-MIL-PRF-6106/39F 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/39F 3 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduct
4、ion or networking permitted without license from IHS-,-,-MIL-PRF-6106/39F 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/39F 5 Inches mm Inches mm Inches mm .001 0.03 .133 3.38 .425
5、 10.80 .002 0.05 .140 3.56 .500 12.70 .003 0.08 .141 3.58 .640 16.26 .025 0.64 .150 3.81 .712 18.08 .031 0.79 .156 3.96 .810 20.57 .040 1.02 .170 4.32 .850 21.59 .050 1.27 .200 5.08 1.062 26.97 .075 1.91 .210 5.33 1.070 21.18 .110 2.79 .250 6.35 1.078 27.38 1.280 32.51NOTES: 1. Dimensions are in inc
6、hes. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerances are .010 (0.25 mm). 4. There shall be affixed to the relay a legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized bistable. 6. This relay sh
7、all not operate or be damaged by reverse polarity. Semiconductors shall not be used for this purpose. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electromagnetic flux. 8. Applicable to configuration B only. The circuit diagram, manufactu
8、rers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to configuration B only. Relays shall be marked with the manufacturers name or source code and date code. In addition, ER relays shall be marked
9、 with the serial number. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pin, sha
10、ll be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qualifyin
11、g activity. 11. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 25 5, thickness .050 .005. Gasket material according to SAE-AMS
12、3332 has been considered acceptable. 12. Indicated terminals shall be identified by a contrasting bead. FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/39F 6 REQUIREMENTS: CONTACT DATA
13、: Life: Unless otherwise specified, 100,000 cycles. Operational reliability: Applicable, the alternate low level method shall be used. Load ratings. High level (relay case grounded). Resistive: 5 amperes at 28 V dc, 115 V ac, 400 Hz, 1 phase, 115/200 V ac, 400 Hz, 3 phase. Inductive: 3 amperes at 28
14、 V dc, 5 amperes at 115 V ac, 400 Hz, 1 phase; 5 amperes at 115 V ac, 400 Hz, 3 phase (Life 20,000 cycles). Motor: 2 amperes at 28 V dc, 3 amperes at 115 V ac, 400 Hz, 1 phase, 5 amperes at 115 V ac, 400 Hz, 3 phase. Lamp: 1 ampere at 28 V dc, 1 ampere at 115 V ac, 400 Hz, 1 phase. Low level: 10 to
15、50 A at 10 to 50 mV dc or peak ac. 1/ 2/ 3/ Intermediate current: Applicable. Transfer load: Not applicable. Mechanical life (reduced current): 1.25 amperes at 28 V dc, 115 V ac, 400 Hz, 1 phase, 115 V ac, 400 Hz, 3 phase (Life, 400,000 cycles). Mixed loads: Applicable. 1/ Contact voltage drop or re
16、sistance. 2/ 3/ High level: Initial: 0.150 volt maximum. After life: 0.175 volt maximum. Low level: Initial: 0.050 ohm maximum. Afterlife: 0.150 ohm maximum. Contact bounce: 0.5 millisecond maximum. _ 1/ Relay shall be capable of switching low level while switching any of the other rated loads on ad
17、jacent contacts. 2/ For low level, the following shall apply: a. During endurance and operational reliability testing, contact load shall be 10 to 50 microamperes, 10 to 50 millivolts open circuit voltage, 100 ohms maximum contact resistance. b. Static contact resistance shall be performed at 50 mA
18、maximum, 50 mV maximum. 3/ For group A contact voltage drop test, high level testing shall be performed first, followed by low level testing. The contacts shall not make or break the high level load. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI
19、L-PRF-6106/39F 7 Overload current: 20 amperes dc. 30 amperes ac. Rupture current: 25 amperes dc. 40 amperes ac. Time current relay characteristics. Applicable (see table l). TABLE I. Time current relay characteristics. 1/ 2/ 1 10A 1 hour2 15A 20 seconds3 37.5 A 2 seconds 4 75A .53 second1/ CAUTION:
20、Compare with time current characteristics of the associated circuit protective device. 2/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of four different current levels in
21、 the sequence listed in table 1. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz, 3 phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of weld
22、ing or sticking and relays shall pass contact voltage drop at the conclusion. COIL DATA 4/ (See table II). Operate time: 6 milliseconds maximum with rated coil voltage at 25C. 7 milliseconds maximum with rated coil voltage over the temperature range. Duty rating: Continuous. ELECTRICAL DATA Insulati
23、on resistance, initial: 100 megohms at 500 V dc. After life or environmental tests: 50 megohms at 500 V dc. Dielectric withstanding voltage (sea level): Initial V rms (60 Hz) After life tests V rms (60 Hz) Coil to case 500 350 Coil to coil 500 350 All other points 1,000 750 Dielectric withstanding v
24、oltage (altitude): 5/ 80,000 feet V rms (60 Hz) 300,000 ft V rms (60 Hz) Coil to case 250 V rms 500 V rms Coil to coil 250 V rms 500 V rms All other points 250 V rms 500 V rms _ 4/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall
25、be considered in dense packaging situations. a. Row to row assisting fields, .125 inch. b. Row to row opposing fields, .1875 inch. c. Side to side alternating fields, .0625. d. Side to side like fields, .125 inch. 5/ Dielectric may be improved by suitable insulation of terminals and wiring after ins
26、tallation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/39F 8 TABLE II. Dash numbers and characteristics. 1/ Military PIN M6106/39- Terminal type Mounting config. Coil data Rated voltage (V dc) 2/ Resist- ance 10 at 25C Maximum Pickup
27、 volt (max) (V dc) Voltage (V dc) 3/ Current A at 25C Normal 4/ High temp test Continuing current test 001 Solder hook C 28 600 29 .054 18 19.8 22.5 002 5/ Socket pin C 28 600 29 .054 18 19.8 22.5 003 Solder pin C 28 600 29 .054 18 19.8 22.5004 Solder hook B 28 600 29 .054 18 19.8 22.5 005 Solder pi
28、n A 28 600 29 .054 18 19.8 22.5006 Solder pin B 28 600 29 .054 18 19.8 22.5 1/ Each relay has high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level applicat
29、ions. 2/ CAUTION: Use of any coil voltage less than rated coil voltage will compromise the operation of the relay. 3/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. 4/ Over the temperature range. 5/ Use MIL-DTL-12883/44, PIN M12883/44-002, for matin
30、g socket. ENVIRONMENTAL CHARACTERISTICS Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Acceleration: Applicable (15 gs maximum). Shock (specified pulse): MIL-STD-202, method 213, test condition C (100 gs), except configurations A and C peak g value shall be 200 gs. Contact
31、chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum for open contacts. Vibration (sinusoidal): Configurations A and C shall be 30 gs, 70 to 3,000 Hz. Configuration B shall be 20 gs, 57 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum fo
32、r closed contacts and 1 microsecond maximum for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with MIL-STD-202, method 214, test condition IG (0 4g2/Hz, 50 to 2,000 Hz), 15 minutes each plane, for horizontal flange mount test condition IE (
33、0 2g2/Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/39F 9 PHYSICAL DATA Terminal strength: Solder ho
34、ok terminals: Twist test: Applicable. Pull force: 5 0.5 pounds. Solder pin terminals: Bend test: Applicable. Pull force (.040 diameter): 5 0.5 pounds. Pull force (.050 diameter): 10 1 pounds (applicable to polarizing pin only). Plug-in terminals: Bend test: Applicable. Pull force (.040 diameter): 5
35、0.5 pounds. Pull force (.050 diameter): 10 1 pounds (applicable to polarizing pin only). Terminal solderability: Applicable to solder pin and solder hook terminals only. Dimensions and configurations: See figure 1. Weight (maximum): 0.064 pound (29 1 grams). Seal: Hermetic, relays shall be sealed by
36、 welding, such as laser, TIG (tungsten inert gas), or other suitable means as approved by the qualifying activity. Construction (internal and external): All welded, except that coil magnet wire to coil lead wire shall be soldered. (PIN): M6106/39- (dash number from table II). Qualification by simila
37、rity: See MIL-PRF-6106. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-6106/39F 10 Referenced documents. In addition to MIL-PRF-6106, this document references the following: MIL-DTL-12883/44 MIL-STD-202 ASTM B488 SAE-AMS3332 Changes from pre
38、vious issue. The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cauti
39、oned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue. Custodians: Preparing activity: Air Force - 85 DLA - CC DLA - CC (Project 5945-2012-003)Review activities: Air Force - 99 NOTE: The activ
40、ities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
