1、NOTE: MIL - STD - 339 has been redesignated as a handbook, and is to be used for guidance purposes only. This document is no longer to be cited as a requirement. For administrative expediency, the only physical change from MIL - STD - 339 is thi s cover page. However, MIL - HDBK - 508 (AT) this docu
2、ment is no longer to be cited as a 21 - April - 1998 requirement. If cited as a requirement. contr actors may disregard the require ments of this document and int erpret its contents only as guidance. DEPARTMENT OF DEFENSE HANDBOOK WIRING AND WIRING DEVICES FOR COMBAT AND TACTICAL VEHICLES, SELECTIO
3、N AND INSTALLATION OF This handbook is for guidance only. Do not cite this do cument as a requirement. AMSC N/A FSC 6150 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. INCH POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license f
4、rom IHS-,-,-MIL-STD-339(AT)DEPARTMENT OF DEFENSEWashington, DC 20301Wiring and Wiring Devices for Combat and Tactical Vehicles, Selection andInstallation of.1. This Military Standard is approved for use within the US ArmyTank-Automotive Command, Department of the Army, and 1s available for use by al
5、lDepartments and Agencies of the Department of Defense.2. Beneficial comments ( recommendations, additions, deletions ) and anypertinent data which may be of use n improving this document should be addreased Ato: US Army Tank-Automtive Command, ATTN: A%TA-cDS, Warren, MI 48397-5000, byusing the self
6、-addressed Standardization Document Improvement Propnaal (DD Porm1426) appearing at the end of this document or by letter.I1iiProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-339(AT)FOREWORDThis standard designates the criteria for (1) the sel
7、ection of wire, shielding,outer protective coverings, and connectors and associated hardware, and (2) wiringharness and cable assembly fabrication, for use in the design and installation of acomplete cable system in combat and tactical vehicles. IThe citeria for inclusion of wire, shielding, sheathi
8、ng, and connectors andassociated hardware in this standard are as follows:a.b.c.d.e.The wiring and associated materiala shall be suitable for uaein military vehicles.The wiring and associated materials shall be covered byGovernment specifications.The wiring and associated materials shall be availabl
9、e forprocurement.The wiring and associated materials shall be suitable formultiple applications.The wiring and associated materials shall be approved forlisting or listed on applicable qualified products lists (QPL).This standard, due to its complexity and numerous subjects, has beenbroken down into
10、 sections. These sections are labeled numerically and areconsecutive in the step-by-step process by which a complete cable systemwould be designed. Each section is structured to stand alone to allow thedesigner accesa to information on specific subjects.iiiProvided by IHSNot for ResaleNo reproductio
11、n or networking permitted without license from IHS-,-,-MIL-STD-339(AT)CONTENTSParagraph 1.1.11.22.2.1SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Purpose and application . . . .
12、 . . . . . . . . . . . . . . . . .APPLICABLE DOCUMENTS. . . . . . . . . . . . . . . . . . . . . . . . .Government documents . . . . . . . . . . . . . . . . . . . . . . . .2.1.1 Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I 2.1.22.23.3.14.4.14.24.34.3.14.3.24*3.34.3
13、.44.3.54.3.64.45.Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order of precedence . . . . . . . . . . . . . . . . . . . . . . .DEFINITIONS . . . . . . . . . . . . . . . . . . . O . . . . . . . . . . . .Section de finitions . . . . . . . . . . . . . . . . . . . . .
14、. . . .GENEFGiL SEQUIREMENIS . . . . . . . . . . . . . . . . . . . . . . .Deviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Conflicting requirements . . . . . . . . . . . . . . . . . . . .Selection of pares arid materials . . . . . . . . . . . .Requente for approval of no
15、nstandard parts. .Commercial utility parts. . . . . . . . . . . . . . . . . . . .Contractors specifications . . . . . . . . . . . . . . . . .Commonality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Government furriished equipment (GFE) . . . . . . . .Modification . . . . . . . . . .
16、. . . . . . . . . . . . . . . . . . . . . .Service Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DETAILED REQUIRSKSNTS . . . . . . . . . . . . . . . . . . . . . . . .Section No.100 Wire and cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 Shield braid . .
17、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 Outer sheath . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Loo Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 Connector accessory hardware. . . . . . . . . . . . . . . . .600 Wiri
18、ng harneases, molded cable assemblies,hybrid cables assemblies, and convolutetubing cable assemblies . . . . . . . . . . . . . . . . . . . . .700 Fabrication of wiring harnesses . . . . . . . . . . . . . .800 Fabrication of waterproof wiring harneasea. . .900 Wiring practices inside enclosures(-96 t
19、o+257F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1000 Identification of cable assemblies . . . . . . . . . . .1100 In-process and acceptance testing of cableassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1200 Installation of cable assemblies and wiringd
20、evices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ivPQ111:!:!3344.h4444555567232935465193971031151181271Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STC-339(AT)CONTENTS - Continued.6. NOTES . . . . . . . . . . . .
21、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2 Subject term (key word) listing . . . . . . . . . . . . . . .6.3 .supersession data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INDEX . . .
22、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Table I.II.III.Iv.v.VI.VII.VIII.IX.x.XI.XII.XIII .XIV .xv.XVI.XVII.XVIII .XIX.xx.XXI.XXII.XXIII.XXIV.xxv.XXVI.XXVII.XXVIII .Figure 123TA8LESInsulation selection checklist . . . . . . . . . . . . . . . .
23、 .Typical properties of thermoplastic material sWire data list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Current-carrying capacity of copperconductors; single conductor in free air -0ambient temperature 30 C . . . . . . . . . . . . . . . . . . . . . .Ambient temperature over 3
24、0” C correctionfactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OCorrection factors for current-carryingcapacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Recommended braid parameters, #34 AWG. . . . . . . . . .Shield weight and wire dia
25、meter a . . . . . . . . . . . . . . .Shield diameter increase . . . . . . . . . . . . . . . . . . . . . . .Typical properties of elaatometers (for wires,cables, and cords ) . . . . . . . . . . . . . . . . . . . . . . . . . . . .Plastic material properties comparison. . . . . . . . .Characteristics o
26、f common military connectors. .MIL-C-5015 connector contact s . . . . . . . . . . . . . . . . . .MIL-C-26482 and MIL-C-83723 connectorcontact s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MIL-C-38999 cnnnector contacts . . . . . . . . . . . . . . . . .Tensile strength of crimped co
27、ntact s . . . . . . . . . . .Multiconductor cable symbols . . . . . . . . . . . . . . . . . . .Multi conductor shielded cable symbol s . . . . . . . . . .Color coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Multiconductor cable . . . . . . . . . . . . . . . . . . . . . .
28、 . . . . .Lay pattern calculations . . . . . . . . . . . . . . . . . . . . . . .Filler factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Conductor/cable size . . . . . . . . . . . . . . . . . . . . . . . . . . .Tolerance for cable assemblies . . . . . . . . . . . . . . .Circui
29、t identification . . . . . . . . . . . . . . . . . . . . . . . . .Nicked or severed strand a . . . . . . . . . . . . . . . . . . . . . .Dimensional tolerances . . . . . . . . . . . . . . . . . . . . . . . . .Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FIGUR
30、ESFunctional wire block diagram . . . . . . . . . . . . . . . . . .Wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Molded cable aasembly . . . . . . . . . . . . . . . . . . . . . . . . . .v1341341341341351012131920202627273133384041424453535960626598991011051071108555
31、7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Figure 4567891011121314151617181920212223242526272829MIL-STD-339(AT)CONTENTS - Continued.FIGURESLay pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Calculation chart . .
32、. . . . . . . . . . . . . . . . . . . . . . . . . . . .Mold preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shield terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hybri
33、d cable assembly . . . . . . . . . . . . . . . . . . . . . . . . . .Connector and breakout termination . . . . . . . . . . . . .Convolute tubing cable assembly . . . . . . . . . . . . . . . .Inner/outer shield termination. . . . . . . . . . . . . . . . .Floating shield . . . . . . . . . . . . . . .
34、. . . . . . . . . . . . . . . . .Procedure fnr center stripping. . . . . . . . . . . . . . .Procedure for end stripping . . . . . . . . . . . . . . . . . . . .Ground lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Assembly . . . . . . . . . . . . . . . . . . . . . . . . .
35、 . . . . . . . . . . . . . .Pigtailed braid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pigtailed braid assembly . . . . . . . . . . . . . . . . . . . . . . .First two-conductor method using typicalterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36、.Second two-conductor method using typicalterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Starting tie and spot tie . . . . . . . . . . . . . . . . . . . . . .Overhand tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Finishing tie . . . . .
37、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Lead breakoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wrap around . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Normal method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38、. .Adapter method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Offset method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .g=616466676970727375767;!7879798(I8010610610J3108109109111112113113viProvided by IHSNot for ResaleNo reproduction or networking permitte
39、d without license from IHS-,-,-tMIL-STD-339(AT)1. SCOPE1.1 *. This standard covers the selectlon and installation ofwiring and wiring devices used in combat and tactical vehicles.1.2 Purpose and application. This standard establishes designrequirements for wiring combat and tactical vehicles. Althou
40、gh many of therequirements are written as mandatory and must be considered as such, thereis also considerable material which is intended to denote optional,preferential, or guidance-type requirements. In interpreting the materialcontained herein, it is intended that the philosophy of the entire docu
41、mentbe considered for the wiring of each new type of vehicle. This philosophy issafety of the personnel, safety of the vehicle, satisfactory performance andreliability of the vehicle, and ease of maintenance, all at the least cost tothe Government. The intent of this document will be fulfilled by ta
42、iloringthe requirements in each new type or class of combat and tactical vehicledesigned, to the proper application.III1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-339(AT)2. REFERENCED DOCUMENTS2.1 Government documents.2.1.1 Documents. Si
43、nce this standard has been broken down intoindependent sections, the documents are entered at the beginning of eachsection, with the following exception.2.1.2 Standard. The following standard OE the issue listed in thatissue of the Department of Defense Index of Specifications and Standards(DODISS)
44、specified in the solicitation forms a pazc of this standard to cheextent specified herein.STANDARDMILITARYMIL-STD-143 - Standards and Specifications, Order ofPrecedence for the Select Ion of.(CoPfes of specifications, standards, handbooks, drawings, andpublications required by contractors in connect
45、ion with specific acquisit ionfunctions should be obtained from the contracting activity or as directed bythe contracting officer. )I 2.2 Order of precedence. In the event of a conflict between the text ofthis standard and the references cl.ted herein, the text of this standardIashall take precedenc
46、e.2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-339(AT)o 3. DEFINITIONS3.1 Section definitions. With the breakdOindependent sections, the definitions are enteredIBof this standard intoseparately in each section.3Provided by IHSNot for Resa
47、leNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-339(AT)4. GENERAL REQUIREMENTS4.1 Deviations. Deviations from this standard desired by the contractor(substitution of equipment, material, or installation) shall be specificallybrought to the attention of the procuring ac
48、tivity by letter concurrent withor prior to forwarding the design data for approval. All requests fordeviations shall include sufficient engineering information to substantiatethe deviations.4.2 Conflicting requirements. In case of discrepancies between thisstandard and the type or detail specif ica
49、cion for a particular vehicle part,the type or detail specification shall prevail.4.3 Selection of parts and materials. Parts and materials covered bydocuments listed herein are standard and shall be used whenever they aresuitable for the purpose. Parts and materials shall be procured from Q1?Lsources when they exist. Nonstandard pares and materials must be equiv
